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Control Plan, Production Industrialization Quality Specialist - Coggle…
Control Plan
Production Industrialization Quality Specialist
Industrialization
Process from development to bulk production
Technical Standardization (1st production day)
Join high risk process
Control plan
Verify to check whether indus ok or not ok
Capitalization
Planning
Price Optimization
(OEE, STP)
OEE (optimize production cost)
STP (sustainable textile production)
Risk management
Capacity risk
Quality risk
Continuous improvement
Capacity management
Efficiency machine for each steps
Operation time for each steps
Skills
Communication
Technical skills
Development time management
Price negotiation
Capacity management
Project management
Development
Fabric/ Yarn development
Duplication
PZP + OPM work with campus for greenlight
If ok, received PACE request & work with ICT/Factory for homologation
Go Indus (I)→ Go Prod Concept (I)→ Go Prod Prod (I&Q)→ Go Shipment (Q)
Prime/new offer
Flow: Proactive
The factory proposes via season & purpose:
SS by April & AW by Oct
IQPS propose via season & purpose:
SS by April & AW by Oct
FG center proposes:
TNG (woven), Crystal (knit), HyJonin (gloves)
Flow: Passive
Campus will send the trend focus by March
Buy Focus
Trend focus
Skill
Communication
:
ICT, Factory, Internal team
Technical skills
Yarn, knitting, dyeing, finishing, techpack, technical file, reference samples…
Development time management
Specific steps with timewindow; deadline validation for GO INDUS: SS 15/3 & AW 15/9
Price negotiation
Price excellency
Color: Labdip & First lot
Labdip
To check the feasibility of color on fabric in the lab environment
First lot
To check the feasibility of color from lab to bulk
Skill
Communication
Color specialist (visual or spectro)
Development time management
Capitalization (data management)
Fabric sample for FG Making
"Easy sample"
Size set
Selection sample: >80% matching color
PPS/ Master sample: 100% matching color
Photo sample
Quality
Decathlon Quality Management System
Product excellence
Supplier quality management
Customer Satisfaction
Risk management
QC, QA, QSM
Non-Conformities management
Traceability management
Continuous Improvement
Skills
Quality supplier management
Quality supplier assessment
Chemical risk management
Product chemical safety
Quality performance analysis
Industrial traceability management
Production
Homologation
Go indus (I)
Small batch: Quantity need to be equal capacity with a stable machine
Go Prod Concept (I)
Big Batch
Go Prod Prod (I + Q)
On the field, 1st production date
Go Shipment (Q)
Check & Resolve the issues if have
Go Dev (I)
Check feasibility (Price, Machine, People, Capacity)
Skills
Communication
Relationship & supplier management
Safety: regulation, legal, compliance
Sourcing
Leader roles
Audit (HRP, ENV, Quality)
Taxonomy - Collective (Evaluation tool: Personality and Proficiency)
Legal tools & docs (Buying term, contract, payment term)
Financial Heath
Supplier project management
SD Strategy deployment (stop coal/solar, CO2 reduction, EWB)