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EOY 2024 REVIEW, APR STATUS 90T - Coggle Diagram
EOY 2024
REVIEW
INNOVATIONS
Lulu 1.0
Superiority Packaging
Roadmap
Opacity & Inks
Substrate Changes
Sampling Packs- MiniMe
Wakeboarding
New Bottle
Lock Dimension for less overfill
Pilot Mould Completion in Q3 2024
Transit Trials
Q1 2025
Factory / SC Team Sign-off
Q1 2025
New Case Development in Q4 2025
New Label Development in Q3 2024
Scope Change
Surf to remain in Current Slice
Resilience- Mould Development with Mould Maker & New Supplier PolyOak
Q2 2025
Comfort Lavender
Portia
Air (Surf Ltd Pack)
Aroma
Alba/Palawan
Iron Fist
Hurricane
Padel
Dinky
Tesla
Project Wash
Rema
White Tiger
Serengeti
PowerPuff
Wisconsin
Zimbabwe Project AW Update
Extrafill 2.2 KG
Jelly Baby Degrammage
Marketing/CSP Requested to Maintain Volumes - BT Callout- BC tbc
Extrafill 2.2kg
Feasibility Trials Completion
Omo
New Pack Dimensions- Height increase by 20mm
Paused till 2025
Surf
Successful Capab Trials based 640BD
No formulation impact
Sunlight Lulu
Capab Trials passed on 640 BD Condition
Formulation compromised
OTHERS
QUALITY
WRINKLING HA CREAM
ALT LABEL TRIAL
BT- COST IMPLICATION SIGN-OFF
~ -70bps dilution :check:
Trial Successful & Move to HiTack Glue in Nov 2024
Rundown Plan in Progress till Feb 2025
APPROVAL FOR LINE RESTORATION
R97K :check:
Due to High OEM cost, restoration was done by Artisans
SDWL LIFTING LABEL
ALT LABEL
TRIAL 10 JUNE 2024
Trials Completed in Aug 2024:
No Change, Line Setting found as main RC
RECYCLABILITY LABEL
SDWL SIPA
TRIALS WITH TIGHED SPEC :check:
RESILIENCE
Domesto Cap
serioplast
GDC Supported :check:
QUALIFIED & SPEC LOCKED :check:
Savings must be splitted with R&D
E300k+ (start Jul'24) :warning:
Assembly Machine FAT
Trial new Resin in ZA
Lower Torque Achieved after intervention with Resin Supplier
Re-Trial FAT in Italy
TO Risk- SDWL 750ml
Vol: 5mPC (3750T)
R110m (E5.8m)
SDWL 750ml SIPA
New Supplier
New Mould Make
Prod Mould
Oct 2024
Capability Trials in Wk46
Pilot Mould
Jul 2024 :check:
Qualification Completed :check:
Line Trial Validation (on 11 Sept 2024
New Preform (Beverage)
2g Lighter than Current
New Bottle Line
SDWL 400ml SIPA
Serioplast
Prod Tool
June 2024 :check:
Qualification :check:
Line Trials for Validation
Stds signed between factory & supplier
HA Cap Repeat Mould
New Mould Maker
Request for R&D Support
DEV- CULTURE PERFORMANCE
:check:
OTT SQUAD :check:
Deliver 5-10%+ in Univoice
MOULD TRAINING
TEAM UPSKILLING :check:
EXTRA-FILL
GEMBA :check:
Auto Liquids GM Improvement
(Outer Squad)
2025 5S Finalization Plan :check:
Review & Finalization Strat Plan for 2025 by 30 SEPT 2024 :check:
Align Plans with SC Stakeholders (E2E projects included) :check:
5S - Revised E1.5 NRATA
STATUS
E0.71 NRATA
One Less Slipsheet
STT Jul 2024
Delivered 40% of volume
Palletizer Challenges
Medium Risk = 0.5x Value
Elves
Stopped
BOPP & Cheetah EA
May/Sept 2024
Stopped
NanoFilm
Jul 2024
Upside to Close E0.17 GAP
Upside NanoFilm
E75k in 2025
Get Dom Cap R&D Split
E75k (300/2/2) in 2024
inHouse SDWL 400ml Pouch
E70k pa
E35k in 2024
Enabled E83k pa SC
E41k in 2024
Ribbing Comfort
E45k in 2025
Ethiopia Golden Ratio
Stopped in May 2024
Supplier Change + CP Required
SUSTAINABILITY
PCR EXIT 4000T
APR 149T
AFRICA
PCR EXIT 4048T
APR 90T
SnA
PCR EXIT 3959T
HA 50%
DOM 50%
EXPECTED SEPT 2024
(RUNDOWN IN PROGRESS)
APR STATUS
90T
Comfort Ribbing = 50T pa
Q1 2025
Less 7g FAILED (13%) :red_cross:
Less 5g Trial Next (Less 10%)
2023/24 Solar 1.5L DG = 38T pa
3T in 2024
DG Bales = 40T pa
Q2 2025
Bars 500g DG = 12T pa
Q2 2025
NanoFilm = 70T pa
35T in 2024
ExtraFill = x T
x T in 2024
Disruptive Additives (Foaming/Calcium)
BOP Common Label = 1.5T pa
0.75T in 2024
Agreed with Global Sustainability team that we can over deliver on 4000T PCR to overcome the less Plastic gap.