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EOY 2024 REVIEW, APR STATUS 90T - Coggle Diagram
EOY 2024
REVIEW
INNOVATIONS
Lulu 1.0
Superiority Packaging
Roadmap
Opacity & Inks
Substrate Changes
Sampling Packs- MiniMe
Wakeboarding
New Bottle
Lock Dimension for less overfill
Pilot Mould Completion in Q3 2024
Transit Trials
Q1 2025
Factory / SC Team Sign-off
Q1 2025
New Case Development in Q4 2025
New Label Development in Q3 2024
Scope Change
Surf to remain in Current Slice
Resilience- Mould Development with Mould Maker & New Supplier PolyOak
Q2 2025
Comfort Lavender
Portia
Air (Surf Ltd Pack)
Aroma
Alba/Palawan
Iron Fist
Hurricane
Padel
Dinky
Tesla
Project Wash
Rema
White Tiger
Serengeti
PowerPuff
Wisconsin
Zimbabwe Project AW Update
Extrafill 2.2 KG
Jelly Baby Degrammage
Marketing/CSP Requested to Maintain Volumes - BT Callout- BC tbc
Extrafill 2.2kg
Feasibility Trials Completion
Omo
New Pack Dimensions- Height increase by 20mm
Paused till 2025
Surf
Successful Capab Trials based 640BD
No formulation impact
Sunlight Lulu
Capab Trials passed on 640 BD Condition
Formulation compromised
5S - Revised E1.5 NRATA
One Less Slipsheet
STT Jul 2024
Delivered 40% of volume
Palletizer Challenges
Medium Risk = 0.5x Value
Elves
Stopped
BOPP & Cheetah EA
May/Sept 2024
Stopped
NanoFilm
Jul 2024
Upside NanoFilm
E75k in 2025
Get Dom Cap R&D Split
E75k (300/2/2) in 2024
inHouse SDWL 400ml Pouch
E70k pa
E35k in 2024
Enabled E83k pa SC
E41k in 2024
Ribbing Comfort
E45k in 2025
Stopped in May 2024
Supplier Change + CP Required
OTHERS
QUALITY
WRINKLING HA CREAM
ALT LABEL TRIAL
BT- COST IMPLICATION SIGN-OFF
~ -70bps dilution :check:
Trial Successful & Move to HiTack Glue in Nov 2024
Rundown Plan in Progress till Feb 2025
APPROVAL FOR LINE RESTORATION
R97K :check:
Due to High OEM cost, restoration was done by Artisans
SDWL LIFTING LABEL
ALT LABEL
TRIAL 10 JUNE 2024
Trials Completed in Aug 2024:
No Change, Line Setting found as main RC
RECYCLABILITY LABEL
SDWL SIPA
TRIALS WITH TIGHED SPEC :check:
RESILIENCE
Domesto Cap
serioplast
GDC Supported :check:
QUALIFIED & SPEC LOCKED :check:
Savings must be splitted with R&D
E300k+ (start Jul'24) :warning:
Assembly Machine FAT
Trial new Resin in ZA
Lower Torque Achieved after intervention with Resin Supplier
Re-Trial FAT in Italy
TO Risk- SDWL 750ml
Vol: 5mPC (3750T)
R110m (E5.8m)
SDWL 750ml SIPA
New Supplier
New Mould Make
Prod Mould
Oct 2024
Capability Trials in Wk46
Pilot Mould
Jul 2024 :check:
Qualification Completed :check:
Line Trial Validation (on 11 Sept 2024
New Preform (Beverage)
2g Lighter than Current
New Bottle Line
SDWL 400ml SIPA
Serioplast
Prod Tool
June 2024 :check:
Qualification :check:
Line Trials for Validation
Stds signed between factory & supplier
HA Cap Repeat Mould
New Mould Maker
Request for R&D Support
DEV- CULTURE PERFORMANCE
:check:
OTT SQUAD :check:
Deliver 5-10%+ in Univoice
MOULD TRAINING
TEAM UPSKILLING :check:
EXTRA-FILL
GEMBA :check:
Auto Liquids GM Improvement
(Outer Squad)
2025 5S Finalization Plan :check:
Review & Finalization Strat Plan for 2025 by 30 SEPT 2024 :check:
Align Plans with SC Stakeholders (E2E projects included) :check:
SUSTAINABILITY
PCR EXIT 4000T
APR 149T
AFRICA
PCR EXIT 4048T
APR 90T
SnA
PCR EXIT 3959T
HA 50%
DOM 50%
EXPECTED SEPT 2024
(RUNDOWN IN PROGRESS)
APR STATUS
90T
Comfort Ribbing = 50T pa
Q1 2025
Less 7g FAILED (13%) :red_cross:
Less 5g Trial Next (Less 10%)
2023/24 Solar 1.5L DG = 38T pa
3T in 2024
DG Bales = 40T pa
Q2 2025
Bars 500g DG = 12T pa
Q2 2025
NanoFilm = 70T pa
35T in 2024
ExtraFill = x T
x T in 2024
Disruptive Additives (Foaming/Calcium)
BOP Common Label = 1.5T pa
0.75T in 2024
Agreed with Global Sustainability team that we can over deliver on 4000T PCR to overcome the less Plastic gap.