When exposed to fire, the coating undergoes an endothermic reaction creating an expanded outer layer of lava-like char. The char layer has a very low thermal conductivity coefficient—the surface temperature of the char rises to within 100°F (38°C) of the fire. After the char layer is formed, the coating then remains passive, providing insulation and reflecting heat away from the actuator. Additionally, moisture is released during the process, drawing heat away from the layers below.
After a period of time, the heat penetration through the char reaches a level at which the coating material below is activated to form another char layer. This process is repeated several times as heat slowly penetrates and forms subsequent layers of char. These heat-transfer characteristics result in a very effective thermal barrier.