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Ballantyne - Coggle Diagram

- - - - In Racking Sprinklers
      - SD Explosion Vents Upgrade
      - Control of fire water pumps
- - - - Bulk Powder Handling
        
        Develop capability to CIP transfer line / Alternatives like pigging, ultrasoni, second linec
        
        Develop Capability to Tranfer WIP/Minor Ingredients from BPR
        
        Bags transfer conveyor to BPR
        
        commission as per original scope
        
        Vacuum cleaner
        
        Fix dead leg - cause of cross - contamination between powders
        
        Pipe cleaning Mould / Yeast
      - UHT
        
        Trials for Cheese Paste
        
        Validation
        
        Install Superduplex
        
        Training
        
        Commissioning
      - 3TMixer - Complete Commissioning
      - EMC - Complete Commissioning
      - CIP - Finalize Validation
      - Barrel Cheese Cutter
    - - Blender - Palletizing automation - Develop Concept
      - Capability to add colours to Blender - Develop Concept
      - Automated Feed to Bulk Powder Room - Develop Concept
      - bulk transfer from SD to Blender
      - cyclone for vebe (KM)
      - EMC direct to spray dryer (AH)
      - upgrade CIP on DD (AR)
      - removing complexity from Niro - generic batch run (CD)
        
        automating repalletizing and re-labelling
      - removing colour from SD (R&D)
      - transfering existing SKUs from SD to blender (???)
      - MO for batching - SD (CD)
      - Drum Dryer - atmospheric pressure condition and cooling at milling
  - - - Drum Dryer waste level reduction from 10% to 2% (MM)
      - Product recovery from pipework - air blowing (AH)
      - SD yield (AR)
      - SD Rework (AR)
      - Material Reconciliation (AR)
    - - Reliability
        
        Drum Dryer
        
        Blocking of Vacuum Lines
        
        Sluice Valves air leaks
        
        Extending run to 5 days / 10 days
        
        Blocking of sluice valves
        
        product feeding method
        
        re-establishing basic conditions
        
        i.e superheated steam feed to dryer
        
        Spray Dryer
        
        GEA PM schedule review
        
        GEA Improvement projects / OptiPartner
        
        Wet Mix PM schedule - non existing
        
        Instantiser and cheese addition
        
        Vacuum lifters
        
        Sifter, Dandy, Sapak
        
        Bag house - air leaks
        
        Crack testing
        
        Vibration analysis follow up
        
        Parmesan
        
        Fitz mill
        
        Glatt
        
        Consistent drying time
        
        Safety switches
        
        Blender / Vebe
        
        RO Vebe
        
        Conveyor accumulation
        
        Vebe Restore condition
        
        Filling section seal integrity
        
        Vebe PM schedule + Dry Ice Cleaning
        
        Paste
        
        Mixers
        
        Engio Breadowns
        
        Implement Engi-o service plan
        
        EMC tanks PM plan
        
        Cream handling equipment PM plan
        
        Paste Fillers PM Plan
        
        FI Spares
        
        Stocktake
        
        Purchase
        
        Obsolescence
      - Planned downtime
        
        Cleaning Blender (AR)
        
        Cleaning Drum Dryer (AR)
        
        Mid week wash CIP time reduction project
        
        Project to reconfigure CIP arrangement for concentrate tanks (AH)
      - Rates
        
        Spray Dryer
        
        Increase Output Rate (AR)
        
        Blender
        
        Increase to 3000 for all SKUs (AR)
        
        Batching AR)
        
        Drum Dryer
        
        Increase rate to 1.0 - 1.2 - ... (AR)
      - New Capabilities - Develop efficiency gains
        
        Bulk Powder Handling
        
        UHT
        
        3T mixer
        
        CIP
        
        Optimize for water / chemicals / energy consumption
        
        EMC Tanks
    - - Spray Dryer
        
        Specks (AR)
      - Drum Dryer
        
        Coliforms
        
        Improve CIP and cleaning (AR)
        
        Specks (AR)
- - - - Novapack
        
        500g
        
        Tooling
        
        Casepacker
        
        Get quotes
        
        MiniRottenburg upgrade
        
        OFS
        
        Blending Rig Accuracy
        
        Inline brine and oil dosing system
      - Hassia 1 Zero Punch
      - Hassia 3 PET
      - Zoning
        
        Bin Tipper
        
        Changing rooms
        
        additional entry for visitors/office
      - Mondo
      - Cobots
      - X-Ray
        
        Metal detector and sell Xray
      - E-mark
      - Imball replacement
    - - Automated butter opening
  - - - Planned Downtime
        
        Start up times
        
        Change over times
        
        Changeovers by operations
        
        Cleaning
        
        CIP
        
        Line setting
        
        Material Changes
        
        Working through breaks
      - Reliability
        
        Minor stops
        
        Hassia 1
        
        Imball
        
        Punch Performance / Discharge / Waste cutter
        
        Schubert Performance
        
        Hassia 3
        
        Casepacker
        
        Shubert
        
        P5
        
        Turning block
        
        Casepacker
        
        Unknown Noise
        
        Registration
        
        P4
        
        Turning block
        
        Casepacker
        
        Unknown Noise
        
        Registration
        
        Novapack
        
        Corazza
        
        Parts / Obsolescence
        
        Breakdowns
        
        Crunchers - Pipe cracks / splits
        
        Hassia 1 - breaking pins on forming station
        
        Zero Punch alignment
        
        Silo 1 - bent auger
        
        CIP reliability
        
        Ready on time
      - Run Rates
        
        P4 Motion Group Error
        
        P5 Motion Group Error
        
        Print 4 Feed Rate
        
        Corazza
        
        Folding
        
        Caserpacker
        
        Novapack Feed rate
      - Centerline / Standardisation
    - - Give Away
      - Start up / End of the run losses
      - Kitchen losses
      - Hassia 1 waste
      - Margarine waste from conveyors to crunchers
      - Rework
      - Blending rig - Ratio effect
      - leaks from pipes
      - butter blowing to novapack
    - - Yeast contamination
      - Listeria
      - Unsealed tubs
      - Delamination and lumps
      - Cruncher recipe set points
      - viscosity on H1
      - Lumps in product