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GGK Waste Walk - Coggle Diagram

- - - - Motion
      - Waiting
      - Trays Alignment (Does it make sense for CPet Machine) :question:
    - - Too Much Inventory
        
        Before Polishing
        
        After Sealing - Yellow Bins
        
        Before Kitting ~ 15 IDS Trolley
      - Double Handling
        
        Yellow Bins --> Baby Bins
      - Packing Machine(s) Performance!
  - - - Cups
        
        Activity on Different
        Workstation - 1 FTE
      - Cutlery
      - B/C Glass
    - - Soaking Tank Cleaning & Usage Standards :question:
    - - M&P Shortage of Carts :red_flag:
  - - - OEE
      - Reject Rates
- - - - Inventory Levels are not Visible (Min-Max)
        Some items have more than 3 days & Some they face shortages
        (Maple Syrup and mustard sauce) :red_flag:
      - Order process is not clear :question:
      - Shipment Frequency - only once per day
      - Storekeeper under PP teams are counting Inventory
        (Can be avoided by a perfect Pull System) - Information Flow
    - - Narrow working space
      - Poor Rack Layout
      - Hard to Reach Items
    - - Grapes, Mushrooms, Blueberry, Fish
      - Waste % Tracking & Reporting :question:
  - - - Flow rack utilization - Empty Space
      - Signages needs to be reviewed
      - Inventory of Warehouse Items inside RTE Chiller
  - - - Inventory Levels are not Visible
      - Hard to follow FIFO :warning: Expiry
    - - Signage and stored material location do not match each other
      - Layout can be optimized in VG Chiller
      - Poor Usage of Racks
    - - Passage is blocked
      - Rearrange the bins to follow FIFO
      - Chef is searching material
      - Hard to reach to some materials
- - - - Obstacles in passage interfere with a delivery, which can cause a injury of employees
      - Too many additional requisition orders due to item shortage cause a burden in workload
      - E2bin used as a Kanban disappears => No signal for Item supply => cause a item shortage
    - - several process steps create a inventory
      - Push method create more inventory than required
      - Too much inventory create a congestion
      - Can not conduct a stock taking correctly.
      - A lot of inventory check activity is required
      - Many of materials are delivered once per day causing more inventory
    - - Items are located out of staging area.
      - Floor marking and signage is not clear in some area
    - - No clear KPI for manpower and performance
  - - - Congestion make a difficulty to do a expired item control
      - Picking up/returning food items are not fully controled
      - Expired items are found even though the expiration check is performed every hour
    - - Food shortage & Food waste
    - - Signage, designated location are not clear