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The 4th Industrial Revolution, G3 (DFLL4 Tina (40%), IBS2 Tarastra (40%),…
The 4th Industrial Revolution
:one:
What is a Smart Factory
5. Benefits of a smart factory
Productivity and efficiency
reactive :arrow_right: proactive
Predictive analytics :heavy_plus_sign: Big Data just-in-time :heavy_plus_sign: Inventory
12% improvement
accurate demand forecasting :heavy_plus_sign: faster market response
Sustainability & Safety
Socially and environmentally responsible manufacturing
Sustainable practices
reduces workplace injuries (60% atmost)
Product Quality & Customer Experience
Communication improvements
Rapid product customization :heavy_plus_sign: adaptation
Real-time data analysis
6. Smart factory technologies
Cloud Connectivity
Artificial Intelligence (AI)
Machine Learning
Monitor and Analyze manufacturing processes
Big Data
Robust and large data sets
Industrial Internet of Things (IIoT)
devices and machines are fitted with:
Ability to send and receive digital data
Unique identifiers
Digital Twins
Virtual replica of a machine or system
Additive Printing (3D Printing)
Virtual Reality (VR) & Augmented Reality (AR)
Blockchain
Modern Databases
7. Achieving smart factory transformation
Disruption and Urgency in Business Transformation
COVID-19 pandemic
Key to competitiveness
Steps to Begin Smart Factory Transformation
Initial Systems Audit
Focus on Critical Processes
Importance of Data Management
Smart Factory Transformation
3.How It Works
Data Analysis
AI/ML
Automation
Data Collection
IoT sensors
2.Need for Smart Factories
Consumer Demands
→ Faster, personalized production
Supply Chain Resilience
with on-demand manufacturing
Digital
Transformation → Competitive
1.Definition & Concept
AI + IoT + automation → Self-optimizing production system
Smart factory operation
Traditional factory challenges
Resources, equipment, and data operate in
isolation
.
Lack of efficiency
Smart factory features
Big data analytics + learn from experience
self-correction + self-optimization
Integrate
machines, people, and technology.
Smart City
Smart city revolution
Environmental
Public services
Sensors & data analytics
Efficiency
Convenience
Optimize energy usage
Alternative transportation methods :car:
Economic growth
Foster ecosystem
Job creation
Startups & tech companies
Concerns :question:
Data Privacy :silhouette:
Data protection measures
Encryption
Anonymization
Access controls
The Digital Divide
Inclusivity and equity
Proactive steps :red_cross: gap
:key:
Collaboration & stakeholder engagement
Inclusivity, transparency and accountability
Smart Factories'
Core Principles
Integration of digital technologies to improve manufacturing efficiency
Reducing waste, and optimize resources
Kaizen and 6S
Kaizen: Continuous improvement
6S: Sort, Set in order, Shine, Standardize, Sustain, Safeguard (focus on workplace organization and safety)
Connected Systems
Use of the
Industrial Internet of Things (IIOT)
to collect real-time data through sensors
Tracks materials, machine performance, bottlenecks, and maintenance needs
Data Transparency
A centralized
data ecosystem
provides visibility into production processes, inventory levels, and machine statuses
Enables real-time problem detection and resolution
Automation
Automates repetitive, labor-intensive, or hazardous tasks
, enhancing consistency and efficiency
e.g. 3D scanners for rapid quality control
Machine Learning
Uses
AI
to predict and optimize production conditions
e.g. Predictive maintenance scheduling, resource allocation, and automated alerts
G3
DFLL4 Tina (40%)
IBS2 Tarastra (40%)
IBS3 Kelly (10%)
IBS(M) Jan (20%)
Regularly reviewed & updated