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SMI Line Waste, Miscommunication between the operators - Coggle Diagram
SMI Line
Waste
Waiting
Filling Stoppages because of full conveyor
Change Over loss (frequency)
Sleeve Stoppages because of full conveyor
Emptying the preform hopper before changeover
Processing waits for the filling finish (2-3h)
Shift handover time and quality
Delay in transport of raw material & packaging material
Changeover balancing
Material
Preform Loss in the Filler due to Breakdowns
Preform Quality is not in specifications
Overfilling of product
because of standarts
Because of mechanical problems
Waste of sleeve because of breakdown
Usage of wrong material
Quality
Temperature problem affect the timing
Sample test time variation (15-60 mins)
Rework because of the sleeve problems
Rework - Steam Problems
Manual Packaging - Loss Time - Standards
Double work done due to lack of materials in packaging
Searching for the transpallet in Packaging
stoppages because of less man power in packaging
Water Consumption
CIP
Cleaning of Pastorizer & Tanks
Conveyor & Machines Running Without products
Energy Loss regarding the utilities (Boiler, Compressor, Chiller)
Checking the date all day long (1 out of 10)
Miscommunication between the operators