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PGT03 2022 Startup - Coggle Diagram

- - - - Visa Application Submission
  - - - Equip Specification defined with ECRETS Included
      - PO Issued
    - - Trade Compliance Plan Shared
      - Equipment Shipped
      - Equipment Storage Readiness for Early tool delivery
    - - Vendor PVP approved
        
        Vendor PVP Name List Submission to TM
        
        Vendor PVP application submission
      - Vendor VOC completion
      - Vendor SIPP / Safety Doc Ready
      - Vendor VOC Completion
      - Vendor Contractor Badge Ready
      - Vendor Completed Medical Surveillance
    - - Equipment layout drawing reviewed
      - FUM Matrix Reviewed
      - Equipment utility install & PID drawing reviewed
      - Equipment Station Micro Schedule
      - Equipment hookup Scope Readiness
    - - Equipment JHA Ready
      - Equipment HIRADC Ready
      - Equipment EASI Ready
      - Pressure Vessels Permitting Document ( DOE Requirement )
      - Exhaust / Ventilation Permitting Documentation
      - Overhead Crane & Hoist Permit
      - MSDS & New Chemical Introduction Document
    - - Spare Part List Available
      - MDM Submitted and Approved
      - Spare Part Purchased and Delivered
      - Equipment Part Cleaning Services established to support operation
- - - - Elevation Verification
      - Equipment Travel Signoff
    - - Pre ESSO
      - ESSO with draft LOTO doc
    - - Complete FAT Checklist
      - SL 1 Approved
      - Engage MES Control for equipment check
- - - - Transport Test
      - SL2 Approved
    - - 5M+E Finger Print Completion
  - - - Cycle time verification
      - Process Optimization
        
        Calibration Registration
        
        Asset Tag
- - - - E-Plan
      - Markup Drawing
    - - Install Drawing
- - - - Functionality
        
        ETA /Manual Cart - without generating gap to Process tool and not interruption to process flow when release back to production
        
        Conveyor meets equal throughput between all parallel process tools at steady state operating conditions
        
        BGD 4 corner sensor function.
      - Mechanical
        
        Plate Centering infeed to process tool within 5mm
        
        Speed infeed / outfeed of Process tool
        Plate to Plate - to-Plate Cycle time
        
        Conveyor height matches all process tools and all other conveyors within 1 mm
        
        General Speed on each conveyor section
        Conveyors achieve maximum speed at drive frequencies less than 72.2 Hz
        
        Conveyors must be capable of transporting the glass in a straight line from one process to another without drifting or skewing side to side more than 1 mm/conveyor section
        
        Plate stopping accuracy in either direction of flow must be +/- 6 mm
        
        Plate travel at entrance and exit of process tool is smooth without scuffing, chipping, or breaking.
      - MES
        
        PLC / HMI Program Version
        
        FS DATA
        
        Scrap Event
        
        Barcode Event
        
        Container Content Event
        
        Part Produce
        
        Routing
        
        evacuation logics - Logic functions to control infeed to Process tool dictated by downstream conditions / and plate release condition to dumpster
        
        Scrap Plate / Broken Plate Routing /
        
        User-defined plate routing (tool lineages) using the conveyor HMIs functions properly
        
        Interlock
        
        Entry conveyors to process tools meets interlocks (hardware or software) to stop infeed (either in directly adjacent tool or further upstream) in response to tool faults/alarmsd
        
        Barcode Reader
        
        The SubID is centered within the camera field of view and the plate-to-plate positioning accuracy is within +/- 10 mm
        
        Critical Barcode read rate is > 99%, except where 2D barcode is obscured by the manufacturing process
        
        Barcode readers accurately updates the WIP Tracking Sub ID with their reading, except in the case of “No Reads”
        
        Barcode readers accurately updates the WIP Tracking Sub ID with their reading, except in the case of “No Reads”
      - Safety Features
        
        EMO Functionality
        
        Safety door /Fence for L-Conveyor /Flip Over
        
        Pressure Gauge
        
        Limit Switch
        
        Pinch point identified
        
        Hard stopped installed
        
        Removal Conveyor - locking mechanism
      - General
        
        CDA pressure is at operating pressure per specifications 6 Bar
        
        Control cabinets audible stack light function when alarm is triggered with red, green, and amber lights