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PM Moataz Nickel 1 - Coggle Diagram
PM Moataz Nickel 1
Ingot conversion methods
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Forging Ring Rolling
Pancake, cut, rolled between two rollers
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Residual Stresses
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Thermal processing (welding, heat treatment and coating) risks locking in superalloys
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Welding
Some are fusion welded, some are marginal and some cannot be welded
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Primary Melt
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V Low oxygen, nitrogen and tramp
Secondary Melt
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Segregation
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Micro not an issue, Macro is as cannot be fixed by heat treatment or hot working
Grain size banding, Precipitate banding, presence of bands
Defects
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White Spot
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Impact: :green_cross:Clean = weaker material, tolerated if small
:forbidden:Dirty = Lots of inclusions and very bad
:check: Don't remelt pipe, maintain stable VAR conditions, rigorous mould cleaning between melts
Investment Casting
:check: Complex shapes (hollow), Cost, Can use unforgeable alloys
:red_cross: Casting defects, Freckle, inclusions, segregation, limited control of grain size
Superalloy classes
Cast alloys
Turbine blades have cooling passages, required complex casting instead of machining
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713C
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Al+Ti improved creep, but increased density. Also had low ductility
directionally solidified
Removal of transverse grain boundaries :arrow_up: stress rupture strength and thermal fatigue resistance
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