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TIMWOODS - Coggle Diagram
TIMWOODS
Overproduction
Cycle times are too fast which lead to more preventative mainenance
No need for overproducing to break targets
Dumping of parts when machines are down
Inventory
Overusage and wastage of Monomer
Wastage of saline in carboys
Stock availability
No parts available (Leads to more downtime)
Damaged Stock (Foil, cartons)
Resin can take up to 30mins to fill if hopper is empty
Defects
Automatic change of ALI parameters depending on the power of the lens
Carton Waste
Malfunctioning equipment
Product spending too much time in Basain/Hydration tower which are therefore rejected
Motion
Better acess to PP machine
Storage for spare parts are spaced too far apart (Potential 20-30mins off the line)
Cleaning red zone
Transport
Cost of storage
Overstocking
Avoid double/triple handling of material
Overprocessing
Bad Handovers
Re-engineered parts
Replacing good parts
Waiting
Spare Parts (worst case scenario 60minute accumulated downtime)
Delay with maintenance technicians/personnell
Sign offs
Skills
Better trained PM crews
Experience over Qualifications
Better hands on training for new Technicians instead of throwing them on the line
Hiring METL's that have better knowledge of the line instead of their qualificattions