CASTOR process mindmap

  • Printable? (Yes/No)
  • Cost estimation
  • Lead time
  • Recommended material
  • Recommend printer

Recommended Configuration

Cost Comparison

  • Financial break-even analysis graph of 3D printing
  • (Avg. cost per part over Number of parts produced)

Analysis Results


Materials that passed the analysis test in terms of:

  • Part size
  • Wall thickness
  • CAD file intact
  • Material properties supported

Material Comparison


  • Name
  • Ultimate Tensile Strength[MPa]
  • Elongation at Break[%]
  • Stiffness [GPa]
  • Weight
  • Max. service temperature
  • Accuracy

Printed Material

Original Material

% Deviation

Change quantity of parts in a year

Compare with another manufacturing method

  • Molding
  • CNC

Financial Analysis to include:

  • Shipping cost
  • Storage price
  • Storage quantity availability

Printing Configuration

Material properties importance
(Scale of 1 - 5)


  • Cost
  • Strength
  • Weight
  • Stiffness
  • Elongation
  • Heat resistance

Material properties filters


  • Same material category
  • ESD supported materials only
  • Maximum cost
  • Maximum Lead Time
  • Minimum Ultimate Tensile Strength
  • Maximum Weight
  • Minimum Stiffness (Young's Modulus)
  • Minimum Elongation At Break
  • Threshold for Maximum Service Temperature
  • Minimum Thermal Conductivity
  • Maximum Accuracy
  • Surface Finish Threshold (Ra)
  • Bio-compatible
  • Food safe

General Properties


Select:

  • Batch size
  • Original material(s)
  • Post processes
  • Printing Orientation

Post processes

  • Dyeing
  • Polishing

Printing Orientation

  • Cost estimation ($)
  • Support (%)
  • Number of layers
  • Parts per tray

Original materials

Molding

  • Estimated mold price [$]
  • Estimated cost per part, using injection molding [$]
  • Annual mold inventory costs [$]
  • Estimated DFM costs [$]

CNC

  • part was already produced by CNC (yes/no)
  • Tolerances less than ±0.1mm (yes/no)
  • part contains complex geometry
  • Engineering hourly rate for creating a CAM file [$]
  • Operation Cost Per Hour [$]
    ("Operation cost" includes machine, labour and additional consumable cost)