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To Learn, VIBRATION TESTING, Harley breather sticker water entry problem,…
To Learn
VIBRATION TESTING
Mechanical Shock
EN 60068-2-27: 2009
JCB
500m/s2, pulse duration 11ms.
3 shocks in both directions of all 3 axes.
18 shocks in total.
Half sinewave pulse shape.
ACCEPTANCE CRITERIA
Check for impaired functionality and mechanical integrity after testing
IS 9000, PART7/S1
PRICOL
PRESSURE TRANSDUCER
Acceleration : 300 m/s2. OR 30 g
Nature of pulse : Half sine wave
Pulse duration : 6 milliseconds
No. of Shocks : 18 ( 6 Shocks in each 3 axis )
ISO 16750-3: 2007 CL 4.2.2.2
SAE J1455 CL4.10
General
(sine wave)
EN 60068-2-6: 1996
JCB
Sine shaped sweep 5Hz to 500Hz.
20 frequency cycles in each of the 3 planes.
1 octave/min.
For f < 9Hz : Amplitude/Displacemt = +-15mm.
For f > 9Hz : Acceleration = 50m/s2 (5g) Amplitude < +-15mm.
ACCEPTANCE CRITERIA
Check for impaired functionality and mechanical integrity during and at the end of the Swept Sine wave testing
SAE J1455
Appendix-A
PRICOL
SENSOR COMMON
Frequency : 10 ~ 2000Hz
Sweep time : 15.3 Minutes
Frequency generation : Sine wave
Amplitude : 2 mm ( 10 ~ 31.5 Hz )
Acceleration : 6 G ( 31.5 ~ 2000 Hz )
Test duration : 18 Hours ( 6 Hours in each X, Y & Z axis ).
ISO 16750-1: 2006
Resonance point confirmation
10-2000Hz,
4.5G ,
50 minutes/cycle
400Hz or less:
Resonance point, 6.8G, up / down 1h, left/right 0.5h 400Hz or more: 16.7-400Hz , 4.4G, XYZ direction, 20 minutes/cycle x 7
SAE J1810
PRICOL
PRESSURE TRANSDUCER
Frequency : 10 ~ 2000 ~ 10Hz
Sweep time : 15.3 Minutes
Frequency generation : Sine wave
Amplitude : 2 mm ( 10 ~ 32.5 Hz )
Acceleration : 4.2 G ( 32.5 ~ 2000 Hz )
Test duration : 18 Hours ( 6 Hours in each X, Y & Z axis ).
Frequency of operation : 1.3 seconds per cycle.
Random Vibration
EN 60068-2-64: 1995
JCB
5 hours in each axes.
Breakpoint Freq.
10Hz @ 0.005 g2/Hz.
160Hz @ 0.005 g2/Hz.
350Hz @ 0.002 g2/Hz.
ACCEPTANCE CRITERIA
Check the unit for impaired functionality during the test. On completion examine the unit externally and internally for physical damage
SAE J1455 CL4.9 FIG9
ISO 16750-3: 2007, CL 4.1.2.6.2.2
Mechanical Bump
EN 60068-2-29: 1993
JCB
400m/s2, pulse duration 6ms.
100 in each direction of all 3 axes.
600 shocks in total.
Half sinewave pulse shape.
ACCEPTANCE CRITERIA
Check for impaired functionality and mechanical integrity after testing
Resonant search
EN 60068-2-6: 1996
JCB
Unit not powered.
Sine wave swept across frequency range.
10Hz - 2KHz @ 5G.
Rate = 1octave/min.
Find resonant points defined by an amplification factor >= 5.
Dwell the vibration frequency for 5mins at each resonance point.
ACCEPTANCE CRITERIA
After testing, functionally test the unit and check for internal and external mechanical damage where appropriate
Vibration Durability
JISD 1601:1995
Harley breather sticker water entry problem
breather sticker not capable
Adhesive not capable
Water pressure is too much
Low to high
Leakage due to different terminal/potting
Arrest breather sticker and test
UNDERCUT THREAD STANDARDS
MALE
WASHER
BS 1936
DIN 3852
O-RING
ISO 6149
FEMALE
O-RING
INPUT PRESSURE
Deflection in diaphragm
Change in resistance
ECU
INDICATION IN CLUSTER
Thread Adaptor standard
Link
INTERFACES