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AIMD AIMD CAPABILITY DEVELOPMENT PROGRAM(ACaDeP) GUIDELINE, RoadMAP for…
AIMD AIMD CAPABILITY DEVELOPMENT PROGRAM(ACaDeP) GUIDELINE
Purpose
used as guide for AIMD staff for their normal task and job function
establish career path with his skills and knowledge
increase competency level of AIMD staff
MRCSB RoadMAP
2020-2021 Strengthen asset and operationam management
2022-2023 Leader in Operational Asset Excellence
2024-2025 Best operation asset in Petronas
Beyond 2025 Best in refinery class Asia and World
Personnel Identification(PID)
TTS
Tank and UPV
Area #3, Area #4 and Area #5,
Piping and UPV
Area #1, Area #2A, Area #2B and Area #6
CMS Inspection Technician
all process area
Materials and RBI & Assurance
all process areas
Corrosion and Inspection
Area #1 (PSR-1), Area #2A, Area #2B, Area #3, Area #4, Area #5A, Area #5B and Area #6 process units
Petronas Competency assessment framework
before: Accelerated Competency Development(ACD)
after: AIMD RESCISCO Job Competency Profile(JCP)-Executive
SKG 15 dan SKG19
Static Equipment Inspection(SEI) Position Job Profile(PJP) Technical Trade Specialist(TTS)-Non executive & operator
job description NT3-NT5
MRCSB Process Unit
Area 3 PSR-2 (Sour conversion)
Unit 32(DCU)
Unit 39-1/2 (HPU 1 and 2)
Unit 31(HCDS)
Unit 30(HCK)
Area 4 Storage and Distribution
Unit 71(Crude Tankage)
Unit 72/73/74(Intermediate tank, blendstock tank and blending system)
Unit 66(Effluent Treatment System (ETS))
Unit 75(Final Product Tankage)
Unit 49(Lube Blending Plant)
Unit 77(Slop and Diesel Flushing Oil)
Area 2 PSR-2 (Sour crude)
Unit 25(ISOM)
Unit 26(LTU)
Unit 24(SGRU)
Unit 27(NTU)
Unit 23( CRU 1 and CCR1)
Unit 28(KTU2 dan CNU2)
Unit 22(NHT)
Unit 29(DHT)
Unit 21(CDU 2 and VDU)
Area 1 PSR-1 (Sweet crude)
Unit 13(CRU 1 and CCR 1)
Unit 14(SGCU)
Unit 12(NHT 1)
Unit 15(SWTU)
Unit 11(CDU 1 and CFU )
Unit 16(KTU 1 and CNU 1)
Area 5A (Utilities)
Unit 53(Cooling Water Supply)
Unit 54(Plant & Instrument Air System)
Unit 52(Fresh Water Supply)
Unit 55(Nitrogen System)
Unit 56(Chemical/
Caustic System)
Unit 58(Fuel Gas System)
Unit 51(Steam, Condensate & Boiler Feed Water)
Unit 64(Flare & Blowdown System)
Unit 65(Fire Water/Fire Fighting System)
Area 5B(Sulphur complex)
Unit 34(SWTU)
Unit 35(SRU)
Unit 33(ARU)
Unit 67(Sulphur Handling System)
Area 5C COGEN (Combined Generation)
MG-3 Lube Base Oil Plant
Unit 19(HDT,MSDW& HDF)
Unit 72(MG3 Intermediate Tankage)
Unit 18(VDU)
Delima Euro 5
Technology Description
B7 Welding Technology
Basic NDT
Welding discontinuity/Weld corrosion
blowholes
slag inclusion
porousity
lack of penetration
crack
lack of fusion
welding QC
current
voltage
welding travel distance
Welding heat treatment
Pre
Past
welding repair
WPS/PQR/WPQT
codes and standard
AWS D1.1
1SO 9956
API 1104
PTS
ASME XI
Distortion control
welding metallury
low alloy steel
stainless steel
carbon steel
Qualification of inspection personnel
welding joint design/configuration
welding process
GTAW
SMAW
GMAW
SAW
B5 UPV Inspection
visual inspection procedure and report
Boroscope
videoscope
drone
NDT inspection procedure and report
inspection reference plan(IRP)
site
in service
shop
off-line
condition evaluation
repair
re-rating
alter
codes,standard and statutory regulation compliances
ASME VIII Div. 2
ASME VIII Div. 1
API 576
API 510
repair procedure
design and operation limits of equipment
B6 Piping Inspection
NDT inspection procedure and report
condition evaluation
visual inspection procedure and report
repair procedure
Inspection Reference Plan(IRP)
process piping including their auxiliary system component
codes,standard and statutory regulation compliance
PTS
ASME B31.3
API 570
online repair
clamping
line stop
hot tapping
design and operating limits pipeline and piping
B10 NDT Testing
analysis of NDT result
qualification of NDT personnel
application of NDT technique
NDT Codes and Standard
ASME V
types of NDT technique
Magnetic Particle Testing(MT)
Dye Penetrant Testing(PT)
Ultrasonic testing(UT)
Radiographic Testing(RT)
visual testing(VT)
Advanced NDT
Ultrasonic
TOFD
IRIS
Auto UT
Long Beam
Eddy Current
RFET
PEC
ECT
Magnetic Flux Leakage
Thermography inspection
Laser beam inspection
Acoustic emission
Ionising radiation
Application and selection
Data evaluation and interpretation
Qualification of personnel
K4 Risk Based INspection
special scheme of inspection
legal framework
Factories and Machinery(SSI) (RBI) Regulation 2014
Offshore Self-Regulation Management System(OSR-MS)
RBI philosophy and methdology
corrosion rate prediction and calculation
process fluid properties,safety data,and potentiol impact on human,properties and environment
Material Safety Datasheet(MSDS)
Chemical Safety Datasheet(CSDS)
probability of failure calculation
material of construction,specification,degradation mechanism and service limitation
codes standard and statutory regulation compliance
API 580/581
plant process and environment
inspection reference plan(IRP)
equipment design,operating parameter and inspection requirement
consequences of failure calculation
Skill Development Matrix
B7 Welding Technology
Internal courses
Welding Technology-L2
Integrated module-L1
Advanced welding technology-L3
External courses
CSWIP 3.1 WI by iTC Skill Development Sdn Bhd
CSWIP 3.2 WI by iTC Skill Development Sdn Bhd
B5 UPV Inspection/B6 Pipeline and Piping Inspection
Internal courses
Equipment Inspection and testing-L2
Integrated module-L1
Painting and coating-L2
External courses
API 510 Pressure Vessel Inspection Course & Examination /API 570 piping Inspection
Painting and coating by ICORR/IMM/NACE
B10 NDT
Internal course
Integrated module-L1
NDT L2
Advanced NDT-L3
External course
CSW P3.4 Radiography Inspection
ASNT/PCN/MLVK L1 & L2 by iTC,MSNT,MINDT
RPO by NIOSH
Advanced NDT
Infrared Thermography
Risk Before Inspection(RBI)
Internal course
Risk based inspection methodology-L2
RBI Assessment and Auditing-L3
PETRONAS Managemenet System,Codes,Standard,Practise and Regulation
Process Safety Management (PSM)
PSM system element
Process Hazard Analysis
Operating Procedure
Employee Participation
Process Safety Information
Training
Mechanical Integrity
Management of Change
Incident Investigation
Pre-Start Up Safety Review
Compliance Audits
Hot Works
Emergency Planning & Response
Trade Secret
Contractor Management
prevent release of any substance(highly hazardous chemical)
HSE MS and Management Control Framework(MCF)
comply HSE regulatory requirement
basic system and requirement for managing HSE at workplace
apply HSE principle
PETRONAS Technical Standards
under Group Technical Solution(GTS)
standardized technical practise for design,engineering,operation and maintenance to ensure integrity and safety of asset
PTS Code
PTS 14 – Instrumentation and Control Engineering
PTS 15 – Materials, Corrosion and Inspection Engineering)
PTS 13 – Electrical Engineering
PTS 16 – Process or Operations
PTS 18 – Health, Safety and Environment
PTS 19 – Project Management
PTS12-Mechanical Engineering
PTS 20 – Maritime
PTS11-Civil and Structural Engineering
PTS 25 – Drilling
PTS 00-General
Operational Excellence Management System Physical Asset management(PAM)
overview element in management interact and affect eact other
main component people,document and assurance
Petronas Maintenance Management system( PMMS)
manage physical assets at Operating PETRONAS Units (OPU) and supported by the system application production namely SAP R/3 or ECC6.
objective
support and enhance management
capture failure and cost history for analysis
main repository for data
Turnaround Overview and Governance
under Engineering department
AIMD guide under PETRONAS Turnaround Management Guideline (TAMG), OER2 IFI Manage Integrity Program (MIP) and Plan and Execute TA (PETA).
Statutory Act and Regulation
follow all act and regulation related
Industry Recommended Practices
complement with international code and standard, and best practices to guide the design, fabrication, construction, inspection and maintenance of the plant installation at site.
RoadMAP for AIMD
Knowledge(Modeling)
Skill(Mentoring)
Awareness(Motivating Performance)
Ongoing Learning
