Please enable JavaScript.
Coggle requires JavaScript to display documents.
DCP - Liq & Res Area Losses - Coggle Diagram
DCP - Liq & Res Area Losses
Mixers
Change Over time for Mixers (15 mins)
Transportation of Raw Material
Cleaning time for the Pots (45 mins)
Transportation of Pots and IBCs
Lack of standardization of cycle times of each family
Q/C
Sampling time is not standardized
Pass Rate - app. 15% Rework
Testing Time (waiting, motion, searching for material)
Filling
Lack of Work Station Ergonomics
Lack of Work Station Design and Sequencing
Processing and Helper Qualification (standardization)
Verification - overfilling / underfilling
Preparation time - Change Over
Man. Infrastructure
Performance Board
Daily Planning Meetings
Standardization
Qualification Matrix and
Skill Development
Mindset & Behaviour
Appreciation
Absenteeism
5S
Lots of unnecessary items
Lack of Labeling
Lack of Visuals in the shopfloor
No Markings in the floor
5S in Q/C area as well
Material Waste - Yield Rate ?
Admixtures
waiting for QC to test and release the material
NaOH adding is an external activity
Lack of Standardization of cycle time
long time for adding water
long time for filling in IBCs