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Al Zaini Cutting Area Losses - Coggle Diagram
Al Zaini
Cutting Area
Losses
Cutting Machines
Waiting of Operators
Material Waste
Change Overs
Order Change (10 mins)
Type Change (45 mins)
Motion at the workstations and sequencing
Overproduction - waiting of products
Breakdowns
minor stoppages
Mechanical improvements - fixing and repair
Speed losses - standardization
stoppages because of space
stoppages because of transportation of mat
Lack of Autonomous Maintenance
Waiting Area
Transportation of Rolls for Change Over
Lots of Inventory for rolls
unordered
wrong place
Outdated
no information
Inventory for finish goods
lost of rolls
Skills and Mindset
Packaging
Overprocesing because of size
Motion / Transportation to take packages
Management Infrastructure
Working Environment (heat)
Visual Management
Performance management
Production Planning
product leveling (heijunka)
waiting or looking for the job order
Not utilizing the machine because of lack of ManPower - Multi Machine Handling
Layout optimization
5S caused wastes