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Lesson 13 - Coggle Diagram
Lesson 13
Sterilization Methods
Autoclave
Action of heat (121°C) and steam
Coagulate and denature proteins at high temperature
Steam has high penetrative power and moistens the spores, hence bacteria will be more susceptible
Ionizing Radiation
Gamma rays & Electron beam
Interaction with water
Formation of free radicals
Damage microorganisms and DNA
Cell lysis
Advantages
Wide range of materials are compatible with
radiation
Disadvantages
High capital cost
Effects
Chain scission
Crosslinking of polymer chains
Decrease mechanical properties
Disrupt polymer chains
Discoloration
Decrease Glass Transition temperature
Formation of warpage when exceeded decreased Tg
EtO Sterilization
EtO gas
Precondition of the implant (24 hours) (Humidity at 60%)
Treatment
Apply vacuum to remove air
Inject EtO gas to achieve 600mL-1200mL
Temperature: 30-50°C
Relative humidity: 40-90%
Duration: 2-48 hours
Advantages
Compatible to a wide range of
materials.
Sterilize fully packaged articles
Disadvantages
Toxic and potentially carcinogenic
Air pollution
Possibility of absorbing EtO during sterilization
Problem Statement
Sterilization technique on solving warping issue
EtO Sterilization
HDPE is permeable towards EtO gas as well as water vapour
Prevents a change in properties of HDPE
Prevents HDPE from discoloration
Prevents chain scission
Additional methods to improve warpage resistance
Use packaging material which can withstand high heat and pressure
Polycarbonate with Tg above 121kpa will not turn rubbery during autoclave