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Shop Floor - OEM - Coggle Diagram
Shop Floor - OEM
Press Shop
Machine Status Detection (Active/Idle)
Machine Availability
Machine Performance
Machine Downtime breakdown (Stoppage)(Planned/unplanned including maintenance and pattern change)
Machine losses analytics
Operator availability (Person unavailability Loss)
Operator PPE violation
Part count - Output
Input material availability (Input material unavailability Loss)
OEE monitoring
Number of parts in NG bin and OK bin
Hourly Production pattern analytics
Cycle time analytics
Number of presses vs number of parts vs NG
People Movement near press- Alert
EHS PPE & People Movement in Restricted Area
PPE Monitoring
People movement in restricted/hazardous area
People movement during machine active state
People movement in engaged pathway
Evacuation alert people detection
Emergency Exit path obstruction
Fire extinguisher Presence monitoring
FirstAid box presence monitoring
*Air Quality emission (Sensor)
*Ambient room temperature (Sensor)
*Ambient Noise decibel level (Sensor)
Spark, Fire, Smoke Detection
Spillage Detection
Near-Miss Monitoring
Waste Bin Management
Forklift and EOTC Tracking
Tracking each asset with an UID
Utility score of each asset
OEE of each Asset
Analytics of number of cycles
Analytics of number of pallets transfered
People movement under the EoT crane
People movement in the path of forklift
Forklift movement violations in gangway
Over Speeding detection
Collision alert
Object Fall Detection from forklift or crane
Placement positioning Violation
PDI
Automated Part presence checking
Manual Gauge check compliance monitoring
Manual PDI Testing SOP Compliance monitoring
Integrate with Barcode to consume UID of part
Printer for printing sticker of Violation type
Operator identification with Biometric
Conveyor Line Monitoring
Speed Monitoring
Part count
People movement under the conveyer
People sitting on the conveyer
Parts jammed in Conveyor
People Presence
Operator availability in the stations
Operator identification with Biometric
Operator count in each section
4M & SPM
Parts Counter(Finished Goods):
Count products on Conveyer
Count products by manual picking
Pallet count
SOP - Assembly
Missing steps
Wrong sequence order
Excess cycle time for each part
Child parts in Bin availability
Sub assembly monitoring
Torque level
Child Part mismatch
Bar code scan for UID
HMI/PLC for varient type
SOP - Packaging
Missing steps
Missing Items
Excess cycle time for each part
Child parts in Bin availability
Sub assembly monitoring
Part mismatch
Bar code scan for UID mapping
HMI/PLC for varient type
Printer integration
Paint Shop
Hanger UID Tracking
Varient type monitooring
Number of parts per hanger
Utility percentage of hanger space/slots
Operator precense
Jigging/Unjigging time - Manual operation
Speed of the conveyer
Conveyer stoppage
Hourly productivity count
Realtime OEE (Availability Performance)
Hanger in currect position of spray head
Paint wastage
Downtime, Losses and stoppges clasification