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The 7 steps to the Autonomous…
The 7 steps to the Autonomous Maintenance
Eliminate at source the problem of contamination and inaccessible areas
Eliminate dirt
and
Liquid splashes
Reverse causes of powder
Improve areas
to
Clean
and
Lubrication
Improve
Reduce the time
It take into account:
*Facilitate Equipment Inspection
*Install Inspection Windows
*Reduce the area through
which
The cutting
lubricant flows
*Eliminate the need
for
oil trays
*Accelerate the flow of cut oil
to
Eliminate accumulation thereof
*Remove contamination in the source
*Tighten
loose parts of equipment
the
*Install oil indicators
and
Adjust them
avoiding
Leakage
Drips
*Improve the location
of
Lubrication valves
*Minimize
the
Oxide
Dust
Dry dirty
*Facilitate Equipment Cleaning
*Minimize the dispersion
of
Debris
Cutting oil
*Improve Lubrication Methods
*Improve distribution of tubes
*Rationalize cable distribution
For
Stablishes color code
Autonomous Inspection of Equipment and Process
Used a
checklist
to
Verify inspection
within
working hours
and
channel knowledge
to others
1 more item...
Ensure that autonomous inspection
is carried out correctly
by all operators.
Consult the maintenance department
about
inspection points
specify the assignment
of
tasks
to avoid
1 more item...
the permanence of the improvements
is determined by
the degree of compliance
with
the autonomous inspection
Review standard method
and times for:
inspection
lubrication
cleaning
Sorting and neatness
Inspection standard
for
cleaning
and
Lubrication
Data Recording Standards.
Cleaning
and
Lubrication Standards
in the
Individual work area
Standards
for
Maintenance
of
tools
parts
Total autonomous maintenance
Develop a company policy
and
Maintenance goals
* Report the average
times
between faults.
*Analize the result
and
design countermeasures
*Increase the regularity
of
Improvement activities
*Follow a gradual logical
in order to
improve the skills
of
operators to achieve
1 more item...
Initial Cleaning
Cleaning to
Ruffle and tighten
Discover
Possible problems
to
solve it
Cleaning is inspection
It is the base
to
Ensure the proper control
of
equipment
and its parts
Remove
Residues
Fat
Dust
Dirty
Adecuate inspection
Daily
bacause
Friction
Vibration
Wear
Looosening nuts
"
A SMALL SPARK CAN CAUSE A CATASTROPHIC FIRE
"
Creation of standard Cleaning and lubrication standards
Stablish standards
to
Reduce employee time
in
Cleaning
Squeeze in
to
Daily
and
Periodic activities
Lubrication
Specified
What to do
Where
The reason
they help the groups
to realize
Cleaning tasks
with
Confidence
Skill
General Inspection of the equipment
It must follow the instructions
in the
manual inspection
It could be:
Operators
coordinator
leaders
It is important that there is:
Practical training
eaders supported
by
coordinator
and
staff of
maintenance
teach
1 more item...
Operators
put what they have learned
into
practice
to find
abnormalities
Basic training
classes for leaders
by
coordinators
and
staff of maintenance
Promote visual control
It could be
ANDON
they must
correct
Discover
REFERENCES
Coruscate solution(2020)Autonomous Maintenance for Operator (TPM – Basic).SixSigmaConcept
https://www.sixsigmaconcept.com/autonomous-maintenance-for-operator
Cabrera R.C.(2011)Total productive Maintenance.Recovered from:
https://classroom.google.com/u/2/c/MTE2MzM1NzU1MTYx/m/MTE2MzQxMjQxODE2/details
Jaroslaw Gadek, MBA(october 13th,2016)Autonomous maintenance.Slideshare.
https://www.slideshare.net/JaroslawGadek/autonomous-maintenance-preview
Limbble(2020)Everything You Need To Know About Autonomous Maintenance.Limbble.ccm.
https://limblecmms.com/blog/autonomous-maintenance/#
AGUSTÍN GONZÁLEZ VARELA
JESSICA MORENO DAMIAN 18-01-581
MAINTENANCE OF ROBOTIC SYSTEMS
The standards must be simplest
In the daily lange of operators
and
Maintenance personnel
in order to be
of real use
33% stoppages occur
because
People fail
to implement
Simple measures
On the equipment body
Which originate
Defects of:
Hidden
Faults
Potential faults
Speed losses
Quality
Could cause:
A real problem
Such as
One piece break
Station of a whole process
Quality
Stop of the equipment
To do it
Must be decided
Procedures
to be
used
Inspecting
the
equipment
Equipment parts
That need
special daily cleaning
Judging
abnormalities
minor equipment defects
and
