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Advanced Ceramics Processing (Ceramic Hip Components), Conventional…
Advanced Ceramics Processing (Ceramic Hip Components)
Powder Preparation
Mixing of Al2O3 and ZrO2
Spray Dryer
Mixed Ceramic Powders
Shaping of Ceramic Powders
Pressing into cylindrical shape
Green Turning Operation
Fully Shaped Products
Sintering
Temperatures 1300~1500 Celcius
Duration: 5 Days
Fired Products
Hot Isostatic Pressing
Temperatures 1400 Celcius
Pressures 1200 bar
Duration: Approx. 1 Day
Treated Products
Grinding and Polishing
Laser Marking
Proof Testing and Dimensional Inspection
Tested Quality Products
Hardness, curvature, diameter
Cleaning and Final Inspection
Submerge in cleansing chemicals
Rinse with Clean Water
Visual Inspection
Final Product
(To be Packaged)
Processing Flow
This Way
Reference
https: //www.youtube.com/ watch?v=DXnlbpaRk4s
Conventional Ceramics Processing (Ceramic Floor Tiles)
Preparation of Ingredients
Starting Material: Talc, Mg3Si4O10(OH)2
Hydrated in Mixer
Damp and Lumpy Mixture
6% Water, 94% Powder
Processing Flow
This Way
Reference
https: //www.youtube.com/ watch?v=VNUGDPKzGWM
Firing Process
Fired in Gas-powered Oven
Starting at 200 Celcius
Climbing Gradually to Peak 1075 Celcius
Descends Slowly and Cooled for 1 Hour
Final Product
(To be Packaged)
Kiln (Long Heating Tunnel)
Painting Process
Tiles Travel Through 4 Spray Zones
Apply Thin Coat Paint
Passing Through Heating Elements
Dried Painted Tiles
Same as Car Wash
Water-based Paint
Continuously Circulated so Well Blended
Transported by Conveyer Belt
Revolving Brush Cleans The Tiles
Non-contaminated Surface Tiles
Precision Controlled to Handle Tiles Gently
Deposits Mixture into Mold
Press Apply Heat and Pressure
Half Completed Tiles
Compacting and Solidifying Mixture
Grinding
Transported to Grinder
Mills into Fine Texture
Readied to be Shaped