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MANUFACTURING PROCESS :, นายอธิปัตย์ ประชาบาล 61109010472, Depth of cut …
MANUFACTURING
PROCESS :
Welding
Type of Welding Processes
Fusion welding
Solid-state welding
Fusion welding
Electron beam welding
Resistance Welding (RW)
Oxyfuel gas welding
Arc Welding (AW)
Laser beam welding
Brazing
Soldering
The Weld Joint
Types of welds
Groove welds
Plug welds and Slot welds
Flange weld
Fillet weld
Type of joints
Tee joint
Butt joint
Edge joint
Lap joint
Corner joint Butt
Advantage & Disadvantage of Welding
Advantage
Permanent joint
Stronger than the parent materials
Welding is not restricted to the factory environment
The most economical way to join components in terms of
meterial usage and fabrication costs
Disadvantage
Inherently dangerous
Does not allow for convenient disassembly
Expensive in terms of labor cost
The welded joint can stuffer from certain quality defects
Solid-state Welding
Roll Welding
Ultrasonic Welding
Diffusion Welding
Forge Welding
Explosion Welding
Friction Welding
Friction Stir Welding
Cold Welding
Deformation Processes (Cold Working)
Tube Drawing
Metal Spinning
Wire Drawing
Stretch Forming
Swaging or Cold Forging
Coining and Embossing
Roll Forming
Riveting and Staking
Plate Bending
Seaming
Advantage & Disadvantage of cold
Working
Disadvantage
care must be taken to ensure that the
surfaces
Use higher force
Advantage
Better surface finish
Saves costs
Greater accuracy
No heating of the work
Sheet Metal Working
Dies
Combination Die
Progressive Dies
Compound Die
Simple Die
Cutting Operations
Shearing
Punching
Blanking
Characteristic sheared edges of
the work
Fracture
Burnish
Roll-over
Burr
Drawing Operations
Defect in Drawing
Tearing
Earring
Wrinkling in the wall
Surface scratches
Wrinkling in the flange
Bending Operations
Edge Bending
V-Bending
Press
Press Brake Machine
Gap Frame Presses
Solid Gap Frame Presses
Adjustable Bed Frame Presses
Straight-sided Frame Presses
Current Press Machine
Open Back Inclinable Presses
Turret Press Machine
Metal Machining
Cutting conditions
Cutting speed
Feed
Depth of cut
Machine Tool
Type of Machining Operations
Milling
Turning
Taper turning
Contour turning
Facing
Chamfering
Boring
Form Turning
Drilling
Cutoff
Knurling
Treading
Broaching
Sawing
Shaping & Planing
Face Milling
Peripheral Milling
Shaping
Planing
Cutting Tool
Cutting Tool Technology
Tool Geometry
Tool life
Cutting fluids
Tool material
Grinding and Abrasive Process
Related Abrasive Process
Mass media finishing
Barrel finishing
Superfinishing
Polishing
Lapping
Buffing
Honing
Grinding :
The Grinding Wheel
Bonding Material
Wheel Structur
Grain Size
Abrasive Material
Wheel Grade
Grinding Operation and
Grinding Machine
Type
Centerless grinding
Creep feed grinding
Cylindrical grinding
other grinding operations
Snag grinder
Disk grinding
Jig grinding
Tool grinding
Abrasive belt grinding
Surface grinding
Deformation Processes (Hot Working)
Advantage & Disadvantage of Hot Working
Advantage
Lower forces and power are required
No strengthening of the part occurs from
work hardening
Can be Significantly altered
Disadvantage
Work surface oxidation (scale)
Poorer surface finish
Higher total energy required
Shorter tool life
Lower dimensional accuracy
Hot Working
Piercing (การแทง)
Extrusion (การอัดไหล)
Direct Extrusion
Indirect Extrusion
Forging (การตี)
Flasless forging
Open-die forging
Impression-die forging
Rolling (การรีด)
Threads and Gear
Thread Machine
Internal Thread Machine
Cutting threads in a lathe
tap
Thread milling
External Thread Machine
Die and stock
Automatic die head
Rolling between dies
Thread milling
Thread grinding
Cutting threads on a lathe
Gear Machining
Gear Hobbing
Gear Broaching
Form milling
Gear Shaping
Type of Threads
Dardelet
Knuckle
Modified square 10ํ include angle
Whitworth
Acme
Bes worm
Unified
Sharp V
Modified buttress
Type of Gear
Helical gear
Beval gear
Spur gear
Worm gear set
Threads
External Threads
Internal Threads
Gears
Terminology of gear teeth
Flank
Pitch circle
Diametal pitch
Module
Dedendum
Face width
Addendum
Circle pitch
นายอธิปัตย์ ประชาบาล 61109010472
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