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LOCALIZED (Microscopic) (Intergranular Corrosion (parts IGC (2.Knife line…
LOCALIZED (Microscopic)
Intergranular Corrosion
What it is
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Can be caused by impurities at grain boundaries, enrichment of alloying elements, depletion of element in grains boundary areas
small amount of iron in aluminium, where solubility iron low make it to segregate in grain boundary and cause intergranular corrosion
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parts IGC
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3.Iron chromium
Above 925 degree:
- Solubility carbon and nitrogen become significant in ferrite.
- IGC of ferritic cannot prevent by solution anneal and water quench or by reducing carbon below 0.03%
- Must soaked at 800 degree or slow cooled at 700 to 900 degree to replenish chromium depleted grain boundaries by diffusion to surrounding grains.
Duplex ss are complexly resistant to IGC. Cr are diffuses faster in ferrite compare in austenite at normal sensitizing temperature and carbide form at ferrite - austenite boundaries.
- Austenitic stainless steel
Temperature between 815 degree and 425 degree:
Carbide precipitate along grain boundaries leading to formation of chromium depleted zone around precipitated carbide
Below 425 degree :
- Cr depleted zone less corrosion resistant around grain.
- unfavorable area consist of large cathode and small anode.
- Diffusion rate of carbon atom low
- Carbide precipitation along grain boundaries cannot occur
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Limited to specific area, parts, structure. Dangerous in nature. Difficult to predict - unexpected failure [ Hydrogen induced cracking ]