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Form of corrosion (Pitting Corrosion (Form of localized attack containing…
Form of corrosion
Pitting Corrosion
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Conditions for pitting
- Breaks of the passivation film or other defects such as lack of homogeneity in the passive film on the metal surface
- Presence of halogen
- Stagnancy of electrolytes
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Galvanic Corrosion
1) Due to contact of dissimilar metallic materials with the presence of electrolyte
2) Electron will flow due to different potential
3)Galvanic corrosion is the major suspect when attack at the junction between dissimilar metals/alloys or between metal and conducting materials
Example of galvanic corrosion
- because of different metal in contact which is copper and aluminum (knife cut effect)
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Crevice Corrosion
- Caused by deposition of dirt, dust, mud and deposits on a metallic surface by existence of voids, gaps and cavities between adjoining surface
- Associated with small volume of stagnant solutions caused by holes, gasket surface and surface deposites
- crevice sites must be wide and narrow to permit liquid entry and to maintain stagnant solution
Mechanism of Crevice Corrosions
1) Anodic and Cathodic reaction occur on the entire metals surface
- Anodic reaction : Fe→Fe2++2e
- Cathodic reaction : O2 +2H2O+4e→4OH
2) After short interval, the oxygen is depleted due to convection restrictions.
3) As dissolution of metals (Fe) inside crevice continues, excess e charge is produced inside the crevice.
4) Results in migration of chloride ions into crevice and Increased concentration of metal chloride.
5) Hydrolysis of ferrous ions
- Fe+2Cl-+ 2H2O = Fe(OH)2 + 2H+Cl
6) Chloride and hydrogen ions accelerate the dissolution rates of most metals and alloys.
7) As the corrosion within the crevice increases, the rate of of oxygen reductions on adjacent surfaces also increases. This cathodically protects the external surface. Thus, the attack is localized within shielded areas
How to control Crevice Corrosion ?
- Use welded butt joints
- Close crevices in existing lap joints by continuous welding or soldering
- Inspect equipment and remove deposit frequently
- Use solid nonabsorbent gaskets such as Teflon
Intergranular corrosion
- localized attack at and adjacent to grain boundaries
Can be caused by impurities at the grain boundaries, enrichment of one of the alloying elements or depletion of one of these elements in grain boundary area.
- depletion of chromium in the grain boundary region result in intergranular corrosion of stainless steels.
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