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Automated inspection from Manual Product Inspection (Value stream impact…
Automated inspection from Manual Product Inspection
Personnel impact
More efficient equipment requires less Headcount
Are their deployment opportunities?
Unionised environment
Will new skills demand a higher base salary
Current workforce to be upskilled?
Moral of staff during investigation, installation and integration phase
Shift operations versus no shifts
Operating times to be defined
Human resources impact
Does support exist internally for consultation etc?
Enhanced vial handling
Reject rate comparison
Upstream & Dpwnstream Storage availability for quicker inspection
What is the maximum output of the New equipment
EHS assessment for Manual handling differences
Do existing storage cages need to be made bigger
Quicker machine may require more vials, is bigger cages an ergonomic option
Regulatory impact
Annex 1 compliant
Reject handling
Increased risk of smashed glass from interaction with equipment
Reject storage
New procedures / locations
Reject disposal procedures
Regulatory body contact requirements
Additional audits?
Equipment impact on current operating licence
CAPEX availability
Phasing, 1 year or 2?
What is lead time to delivery?
Equipment guarantee
Shipping and storage
Project knowledge on site
Who is lead
Contract or FTE?
Who pays (OPEX / CAPEX)
Validation and Quality leads
Contract or FTE?
Advanced Technology
Does engineering knowledge exist in business?
Are the service / maintenance contracts available form the supplier?
What is the cost?
Are more engineers required?
Does the business have the tools to service / maintain the equipment?
Higher resolution, software suitability
Utilisation
Efficiency versus manual inspection
Idle time calculation
Impact on depreciation
What is the life of the technology and equipment
Impact on packing
Reduced spare resource from inspection
Bottle neck moves from inspection to packing
Quicker delivery
Inspection of other products from wider business
Impact on initial project delivery timings
Opportunities
Value stream impact
Quicker inspection
Packing line availability
Calculate Operational norms
Paperwork available for review quicker
Impact on Quality to review sooner
3 day inspection now 0.5 days
Will territories accept the new inspection method
Supply chain impact
Warehouse availability
Impact of project delay post regulatory engagement
Can Manual inspection be used as a back up?
Facility impact
Additional space required for Machine
Impact to internal structure, define?
Services availability
Cost of services
Impact on environment
Impact to facility during initial entrance
Does wider MFG have to stop due to breach in facility integrity
Impact to other Machinery from additional services demand