Please enable JavaScript.
Coggle requires JavaScript to display documents.
PLAN ADHERENCE ISHIKAWA (Planning (Planned on Wrong Machine, Bond Times…
PLAN ADHERENCE ISHIKAWA
Pre-Press & Inks
Missing sleeves
Damaged / Worn Sleeves
New Design Sleeve Availability Info
Allocation Errors
Missing Specs
Worn sleeves not Replaced till Next Run
Allocation not Far Enough Ahead
Ink Supply
Ink Order Issues
Sales
Last Minute Orders/Ammendments
Trials
Short LT Orders
Wrong Production Family on New Design
External Factors & People
Planning
Planned on Wrong Machine
Bond Times Different from Plan Order
Lam Order Different from Print
Jobs Moved Up Plan - Not time to Call Back Film
Order Sync Between Processes
Date Management
SAP Machine Timings
Releasing Orders
Plan not Changed in Line with Film Shortages
MPS Cover / Resourse
Guessing Print & Lam Connections
Quality
Time to Reject Job / Make Decision
Rejected Reels for Next Process
Rewinds
Reels in Q not Released
Stock Movement Time Delay
Print Tech / MDM / Repro
Late Design Alterations
Supplier Issues (Repro)
Incorrect Film Size in BOM
Customer Approvals
Lack of POP Information Internally
Pass off Supervision Availability
Missing Inspection Plans
New Design Sign Off
Incorrect Checklist on New Design
Warehouse
Stock Errors on Returns
Booking in Sheet Visibility of Due Dates
FLT Driver Errors
Booking in Issues
GI Dates Affecting DA/DC Dates
Supply Chain
Delivery Delays
Supplier Errors
Call Offs Placed Late
Film Shortages
Safety Stock Levels
Wrong film used - Wide trim issues
Film not at 3PL in time to call back
Short Notice on Film Delivery
Print Connections vs Sealing Layer Availability
Non-Ideal Film Sizes Left in BOM
Production / Maintenance
Breakdowns
Over/Under Production
Operator Absence
Inconsistent Productivity
Shorting Jobs (Film Available)
Running out of Sequence
Moving orders / reels in SAP