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L10 Lean (Muda/ 7 types of waste (overproduction, Waiting, Transport,…
L10 Lean
Muda/ 7 types of waste
overproduction
Waiting
Transport
Overprocessing
Uncessary Inventory
Lean Techniques
a Manufacturing techniques
Set-up time reduction
drop down steuptime
decrease batch size
Single minute exchange of dies (SMED) - all changeovers less than 10 mins.
Andon指示器
Cellular manufacturing
Group Technology
Overall Equipment Effectiveness
Gemba Kanri (Workplace Management)
5S
Kaizen
Visual management,
Skill control,
Standard operations
Jidoka 自働化
Smallest machine concept
reducing waste/ less inventory/ More flexible
B. Production and material control
Pull scheduling
pull system/ Kanban
Line balancing
Schedule balance and smoothing (Heijunka)
Material Requirements Planning
C. Inter-company Lean
Lean goals
Goal: Highest quality, Lowest cost, Shortest lead time
TPS House
Stablity / Standarlize work
Lecelling Heijunka
Takt time
(Time to meet customer demand)
Continuous flow
Pull system
Kaizen
Separate human and machine work
Jidoka (Intelligent automation)
Stop and notify abnormalities
JIT: Problem of inventory
Capacity utilisation
Traditional
Lean approach
Lean manufacturing
four areas
1 Product design
2 Process design
3 Human Resources
4 Organisation
Introduction
Lean principles