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Walhalla Electrical&Controls, Assy, Inspect (Walhalla Standards (PLC,…
Walhalla Electrical&Controls, Assy, Inspect
Assembly
move away from spraying ink
Teach associates and reduce labor
Reduce # of machines by reducing cycle time
Less machines = floor space = simplified work area = productivity
machine rebuilds/revisions
Decisions based on hard data
prioritize mechanics station by station over part transfer
Prioritize transfer methods over program control
Strength and repeatablity
Walhalla Standards
PLC
CompactLogix
Fieldbus
Phoenix/Beckhoff?
HMI
C'More
Networking
Eth/IP
Print organization standard
$$$
ROI
avoid unnecessary expenditures
kill the culture of "company money"
perform job like its "my money"
keep simple projects simple
Inspect
Improve processes/eliminate 100% inspections
GTC
Utilize for R&D and not machine builds
deviation from machine specs
Data
We do not collect proper data
We read data incorrectly
Lack of collection means
Personnel
Develop eng techs into their job title
Well rounded engineers
Subject matter AND machine experts
Huge maintenance gap on new equipment