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SIZE MIX PROBLEM IN CARTON. (3. ALWAYS SHORTFALL PACKING COMES ON…
SIZE MIX PROBLEM IN CARTON.
1. SAME COLOR AND DIFFERENT SIZE AT A TIME.
FOLLOW THE RUNNING SEQUENCE PROPERLY.
ONE SKU SHOULD BE PACK AT A TIME IN ALL WORKATATION. INCASE THE SKU QUANTITY IS BELOW 3 CARTONS,THAT SKU SHOULD BE PACK ON ONE SPECIFIED WORKSTATION.
2. WRONG COMMUNICATION BETWEEN WATER SPIDER AND SET PACKER.
PRODUCT SIZE DETAILS ARE CONFORMED WITH SECTION SUPERVISORS, BEFORE PASSING THE PRODUCT.OTHERWISE NO ONE DON'T HAVE PERMISSION FOR PASSING THE PRODUCT. DISPLAY SIZE DETAILED NAME CARDS IN EVERY DEPARTMENT .
3. ALWAYS SHORTFALL PACKING COMES ON SHIPMENT DAY(LAST MOMENT).
3a.FOR SHORTFALL, FABRIC IS CUT AT LAST DAY OF SHIPMENT.
ALTERATION,STAIN AND REJECTION PIECES ARE SORT - OUT DAILY WISES WITH PRESENCE OF ONE QC AND KEEP RECORDS ALSO.
3b. ALTERATION,STAIN AND REJECTION PIECES ARE NOT SORT OUT DAILY WISES.
PRODUCTION SUPERVISORS MUST HAVEACTUAL ROUND FIGURE ABOUT PRODUCTION STATUS AND BALANCE QUANTITY BEFORE SHIPPMENT DAY.
KEEP SHORTFALL QUANTITY BELOW 10 PERCENTAGE AND THAT 10 PERCENT MUST BE CLEARED BEFORE SHIPPMENT DAY.
4. NEW HELPER IN CARTON PACKING.
DURING SELECTION TIME,CONFIRM HE / SHE IS ABLE FOR READ AND WRITE.
NEW HELPER WHO JOIN IN ORGANIZATION,THE DEPARTMENT SUPERVISOR MUST BE GIVE THE PROPER TRAINING ABOUT MISSION,RULES AND VISION OF ORGANIZATION
.
SUPERVISOR AND QC WILL MUST BE CHECK AND ENSURE THE NEW HELPER'S PERFORMANCE.EXPLAIN THE CHECKLIST POINTS AND TYPES OF DEFECTS AND THEIR EFFECTS TO WORKERS.
5. PACKED STOCK PRODUCT WITHOUT RE-CHECKING.
STOCK PRODUCT MUST BE HANDOVER TO PRODUCTION DEPARTMENT WITH THEIR EXACT RECORDS BEFORE PRODUCTION.AND STOCK INCHARGER SHOULD BE KEEP THE RECORDS AFTER HANDOVER THE PRODUCT LIKE WHAT PRODUCT,WHICH SIZE,WHICH COLOUR AND HOW MUCH AND WHICH DATE ALSO.
STOCK PRODUCT MUST BE HANDOVER TO CHECKING FOLDING DEPARTMENT FOR RE-CHECK AND CHECKING PROCESS WILL BE CONDUCT WITH THE PRESENCE OF ONE QC.
6. CONDUCT PROPER TRAINING CLASSES.
DISPLAY CHECKLIST CHART WITH APT VISUAL IMAGES.BECAUSE EVERY INDIVIDUAL HAS THE TENDENCY TO FORGET/ABSENT MIND.PROPER USE OF VISUAL AIDS HELP TO RETAIN MORE CONCEPT PERMANENTLY.
ORGANIZE SKILL DEVELOPMENT PROGRAMMS FOR IMPROVING TIME MANAGEMENT AND SKILL MANAGEMENT.
CONDUCT EMPLOYEE TRAINING CLASSES BECAUSE UNTRAINED EMPLOYEES CAN'T PRODUCE HIGH- QUALITY PRODUCTS.