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Safety case regime of a Metal fabrication factory (Identifying hazards and…
Safety case regime of a Metal fabrication factory
Identifying hazards and risks
Slips Trips and falls
From heights
Ladders faulty
Floor surfaces uneven
At confined spaces
Not enough lighting leading to hazards
Improper ventilation leading to choking of workers
Environmental risks
Discharging hazardous waste unsustainably
Metals not recycled properly
Moving machinery
Machine not serviced properly leading to hazards
Electrical failures leading to fire
Defected unsafe products produced
Lack of guards or safety features
Amputations
cuts and bruises
Lifting heavy metals
Bending backs while lifting
Manual lifting because of inadequate mechanical aids
Repetitive lifting leading to injuries
Accidents while operating forklift
People crushed under forklift
At exit entry points
No proper pathway for forklift leading to fatalities
Improper handling of materials with forklift
Pallets falling from heights
Poor stacking of pallets
Structure not suitable for load
Pedestrians accessing insecure work sites
Traffic managed unsuccessfully leading to accidents
No proper signboards used creating hazards
PPE not used leading to hazards
Safety helmets not worn leading to fatalities
Loss of eyesight due to safety glasses not used while welding
Safety vests not used leading to accidents
Cuts and bruises from sharp items
Workers not given proper training while using machines
Poor handling of materials
No PPE enforced leading to injuries
Role of Safety management system
Enhances knowledge of technical and managerial aspects
Predict prevent mitigate
Creates
Improves the understanding of risks and hazards
Risk register can be maintained
Can predict and prevent them in the future
Improved oversight by regulator
Provides a framework for hazard assessment
mitigate
Identify
Review
Facilitates employee participation
Builds sense of responsibility among employees
Can play a significant role in hazard identification
Cost benefit analysis of risks
Risk to cost ratio
Risk control measures if efficient
Review of Safety management system
Testing of control procedures
Review of safety guards
Record if any faults
Check and service at regular intervals
Safety assessments by operators
Emergency procedures if any
Induction and training
Mock drills
Establishing and implementing control procedures
Review
Enforce
Document
Documentation
Procedures and policies
Near misses and hazards
Report
Record
Corrective action
Audit reports
Within the organisation
Monthly review by different departments
Quarterly action plan based on the reports
By external party/consultants
Review the report and take actions accordingly
Quarterly/ Yearly
How the risks can be controlled
Slips trips and falls
Ladder to be mounted on flat surfaces
Ladders to be serviced/ oiled frequently
Ensure scaffolding is correct, ties are secure
Proper ventilation while working at confined spaces
Proper lighting at confined spaces
PPE to be used while working at heights
Floors should provide enough grip
Walkways should be clear of rubbish, boxes etc.
Manual tasks
Proper training when lifting heavy to workers
Repetitive lifting should be avoided
Enforcing the use of mechanical aids
Movement within the plant should be minimised
Chemicals and Hazardous substances
Hazardous chemicals handling training
Emergency planning for spills in case
Proper storage and labelled
Moving machinery
Operators to be trained/ instructed properly
All equipment should have guarding to prevent hazards
Machines to be regularly serviced
Proper licenses while operating forklifts or any other heavy machinery
Forklift related accidents
Signs where forklift is operated
Peeping the horn at entry exit points
Safety induction for all operators
Mirrors on main doors
Proper pathway designated for workers
Operators to be taught to look out when driving
Stacking of pallets to be done slowly and safely
Insecure work sites
Signboards for pedestrians
Proper marking of designated walkways
Promoting the use of PPE
Rewarding workers for continued safe practices
Enforcing the use of PPE
Signs used across factory for PPE use
Reporting unsafe practices and documenting it