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TPM Implementation - Coggle Diagram
TPM Implementation
TPM Benefits
Increased equipment productivity
Reduced equipment downtime
Approaching zero equipment-caused defects
Enhanced job satisfaction
Lower maintenance and production costs
Increased Return on Investment
Increased plant capacity
10)Increase skills of production and maintenance personnel
The training sessions must be planned shortly after the kick-off presentation
2 major components
soft skills training
technical training
Train leaders together
Have leaders share information with group
members
11) Develop early equipment management
program
The principle of designing for maintenance prevention can be applied to new products, and to new and existing machines
New products must be designed so that they can be easily produced on new or existing machines
New machines must be designed for easier operations, changeover and maintenance
Existing machine
Analyze historical records for
frequency of component failures
root causes of failures
trends of types of failures
determine how to eliminate the problem and reduce maintenance through an equipment design change or by changing the process
8) Develop a planned maintenance program
Set up plans and schedules to carry out work on equipment before it breaks down, in order to extend the life of the equipment
Include periodic and predictive maintenance
Include management of spare parts and tools
9) Develop a autonomous maintenance program
A handing-over of maintenance tasks from specialized maintenance personnel to production operators
Promote the seven steps
Tasks to hand over
cleaning
lubricating
inspecting
set-up and adjustment
12) Perfect TPM implementation and raise TPM levels
Evaluate for the PM Award: The Japanese Institute for Productive Maintenance runs the annual PM Excellence Award. They provide a checklist for companies applying for the award
Set higher goals