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Generate original ideas (Operational improvement areas (Can we improve…
Generate original ideas
Road blocks to creativity
Force of habit
Preconceptions
Common sense
Not invented here
Emotion
Creativity and teams
Separate idea generation from judgement (no bad ideas)
Generate as many ideas as possible
Think from different angles
Combine ideas with others
Review previous analysis
Review previous analysis
Synthesis ideas
Methods for developing ideas
Osborn’s checklist
Rules for motion economy
Additional Toyota methods
Review 5W 1H and eliminate, combine, rearrange, simplify
Brainstorming
Operational improvement areas
Can we improve work motion?
Can we reduce variations in work element time?
Can we separate human and machine work?
Can we revise a work standard?
Can we reduce walking distance?
Can we better balance work among employees?
Can we improve quality of the process?
Can we improve machine reliability?
Can we transfer, store, locate materials more efficiently
Brainstorming process
Input information
Questions 5W 1H for each step