Discover Improvement Potential (Analytical skills (Present information in…
Discover Improvement Potential
Kaizen vs Problem solving
Problem is a Gap to the Standard
No Gap? Then room for improvement
Kaizen to improve the standard
Kaizen needs creativity, new methods
Problems require root cause analysis of existing process
Kaizen is best carried out on a stable process
Get the facts from the source
GO and SEE (Genchi genbutsu)
Don't be swayed by preconceived ideas
Practice through observation - ask why
Ensure negative opinions are held back
Present information in the right format
What is the standard?
Are we consistently meeting the standard?
What is the largest problem in the process?
Collect the basic facts
Quantify the problem
Detailed observation and analysis of specific problem
Methods to uncover waste
Performance to. Standard
Production analysis board