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Module 1 : Introduction to Industry 4.0 - Coggle Diagram
Module 1 : Introduction to
Industry 4.0
Industrial Revolution
First Industrial Revolution
steam-powered engines and water as a
source of power. (Britain : 18th century (1760-1840).)
The technological changes included the following:
use of new basic materials,
use of new energy sources
use of new energy sources
new organization of work known as the factory system
important developments in transportation and communication
increasing application of science to industry
Technology Evolution in
the 1st Industrial Revolution
Waterwheel or watermill (replaces the use of human labour and animals in moving a rotary
mechanical devices )
steam powered engine (coal mine) by Thomas Newcomen applied to power the machines used to pump water out of
mine shafts.
power loom (mechanized
device used to weave cloth and
tapestry) 1784 by
Edmund Cartwright
Second Industrial Revolution (between 1870 and 1914)
electrification of factories
contributed hugely to production rates
Assembly line were introduced
The mass production of steel helped
introduce railways into the system
Third Industrial Revolution
between 1950 and 1970
(known as Digital Revolution)
forth the rise of electronics,
telecommunications and of course computers
two (2) major inventions (Programmable Logic
Controllers (PLCs) and Robots)
open the doors to space
expeditions, research, and biotechnology.
Technology Evolution in
the 3rd Industrial Revolution
The PLC or Programmable Logic Controller
has revolutionized the automation industry
The first PLCs had the ability to work with
input and output signals,
PLC development began in 1968 in response
to a request from an US car manufacturer (GE)
Robots were able to replace humans for the heavy, dangerous, and monotonous
tasks
The invention of the Numerically Controlled
(NC) machines
4th Industrial Revolution
“Industry 4.0” an association of representatives from business, politics, and academia promote the idea as an approach to strengthen the competitiveness of German
manufacturing industry
Cyber Physical systems
a system of collaborating computational elements controlling physical entities
Six Design Principles
Interoperability
Virtualization
Decentralization
Real-Time Capability
Service Orientation
Modularity
Building Blocks of Industry 4.0
Big data analytics
Autonomous
Robots
Simulation
Horizontal and vertical system
integration
Industrial Internet of
Things
Cyber
Security
Additive
Manufacturing
Augmented
Reality
Today’s Factory vs. Industry 4.0 Factory
Top 10 Skills to be relevant in Industry 4.0
Building Blocks of
Industry 4.0
Internet of Things
IIoT
various sets of hardware pieces that work together through internet of things connectivity
help enhance manufacturing
and industrial processes.
The application of the IoT to the manufacturing industry is called the IIoT
revolutionize manufacturing by enabling the
acquisition and accessibility of far greater amounts of data
IoT Actuators
Light emitting Diodes
• Relays
• Motors
• Linear actuators
• Lasers
• Solenoids
• Speakers
• LCD or Plasma displays
IoT
Skynet or Internet of Everything.
ecosystem of connected physical objects that
are accessible through the internet.
refers to network of physical objects that feature an IP address
for internet connectivity
communication that occurs between these objects and
other Internet-enabled devices and systems
referred to as Machine-to-Machine (M2M),
IoT Sensors
Humidity sensor
• Level/tilt sensor
• Pressure sensor
• Temperature sensor
• Motion Sensors
• Proximity Sensors
• Optical Sensors
• Acceleration sensors
• Load sensors
• Vibration sensors
• Chemical sensors
• Flow sensors
Benefits of implementing IIoT
Real time data
• Efficient
• Accurate
• Safe time
• Safe costs
• Predictive
• Smart
• Collaborative
• Less error
Challenges of implementing IIoT
Security - cyber attack
• Scalability
• Technical requirement
• Software complexity
• Technological standardization (compatibility)
