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IBE LEAN AWARENESS, (Non-value added work (pure waste), Non-value added…
IBE LEAN AWARENESS
LEAN TOOLS
5 WHY
Asking questions:
- 1 Open
- 2 & 3 Exploratory questions
- 4 Focus in
- 5 Closed
Example: Ice Cream & Toyota Hilux RevoA complaint about ice cream that make Hilux Revo engine not start.
Learning lesson:
- Even illogical relationships can often be explained
- The illustion
Fish Bone Diagram
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Man, Machine, Materials, Method
Brainstorming Ground Rules
- Think outside the box
- Dont dump on a idea
- No war stories
- No sacred cows
- no whinning : try to bring solutions to problems
- No evaluation
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5S
- Reduce waste
- Prevent accident
- Ready to use
- Enable standard operations
- Waste indentification
- Visual Control
- Promote safety
- Perfect quality
- Employee satisfaction
VISUAL MANAGEMENT
- Gap KPI highlighted can help
Kaizen
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Accelerate change, involve entire workforce
Create climate for chagne
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LEAN ORGANIZATION
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In LEAN organization, people able to
- identify waste
- categorize it
- courage to call it is waste
- desire to eliminate waste
- take actions eliminate the waste
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IBE = ENGAGEMENT, PERFORMANCE, PEOPLE DEVELOPMENT, OGANIZATION, IMPROVEMENT, COST SAVING, STANDARDIZATIONA AND SIMPLICATION
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GOAL: TOP QUARTILE COMPANY IN ALL EXTERNAL BENCHMARKS (VALMET, FISHER, RENGO,...)
VISION: DRIVE COMPETITIVE ADVANTAGE BY EVERYONE, EVERYDAY
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Lean = continuous improvement, eliminate wastes, standardization and simply
History:
- Henry Ford
- Toyota
- First time in text book in ... and then we use LEAN until now.
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