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DESIGN AND DEVELOPMENT OF TORQUE MOTORS WITH PREDICTIVE DATA MAINTENANCE…
DESIGN AND DEVELOPMENT OF TORQUE MOTORS WITH PREDICTIVE DATA MAINTENANCE FOR INDUSTRIAL VALVES
Pre-requisite Test Datas
Insulation
IP
Angle, Position
Mechanical Dimesion
Torque, Speed
Inertia
Development of Valve Positioner Control System
Local Display
Zigbee
NFC
Bluetooth
Communication Protocol
ETHER CAT
PROFINET/ PROFIBUS
CC LINK
HART
CAN OPEN
ETHERNET TCP/IP
POWER LINK
Facilities at PSG for Development
PSG Schneider Centre for Excellence in Power Converters
PSG ROCKWELL Centre of Excellence in Industrial Automation
PSG Danfoss India Centre for Excellence Climate and Energy
Analog Reference
4-20 mA
Driver Circuit Model
Digital Input
Power Supply
Digital Output
Facilities at PSG for Development
Embedded and Real Time Systems Lab
Power Converters Lab
Applied Electronics Laboratory
Development Torque Motor
(ETEL, Siemens, Mark Elektriks)
Software : FLUX/SPEED/MOTOR CAD to design the torque motor suitable for valve positioners
Simulation using MATLAB/LabVIEW software to test real time application
Procurement of Benchmark Product to obtain necessary test datas
Construction wise development of motor using rare earth material (Alnico - High Temperature withstand capability)
Facilities at PSG for Development
Special Electrical Machine Lab
Motor Pro
RM Expert
Motor Driver Testing Kit
Feedback Mechanism
Hall Effect Sensor
Resolver
Encoder
Magnetic Encoder
Potentiometer, AMR Sensor
Facilities at PSG for Development
Instrumentation and Control Lab
Transducer measurements and testing,
Sensors error measurements
Industrial Instrumentation testing,
Cloud
PDM
Temperature Sensing
Angle Sensing
Vibration Sensing
Position Sensing
Torque Sensing
Input Reference(4 - 20 mA)
Speed Sensing
Fault Sensing
Facilities at PSG for Development
Instrumentation and Control Lab
Transducer measurements and testing,
Sensors error measurements
Industrial Instrumentation testing,
OS
Windows
SQL Server, OS
Linux
Mongo DB
To Store the Data
TomCat
Web Servers
Prototyping
PDM Prototype
Incorporation of IoT into the Product
Torque Motor Prototype
Testing & Validation