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Passivation Project (
Passivation Project
Oven
Quote
Requirements
Size contraints
Purchase
Test
Fix door handle
Replace cord plug
Work Flow
Material Handling
Incoming rack
Out-going rack
Baskets small
Carts
Baskets large
Table/ work area
Staging set up
Chemical
Pump for citric
PPE storage
Chem storage
Chem overflow protection
PPE
Scoop for pellets
Chemical supplier
Work Area
Clean area
Store unused materials
Move machine
Schedule plumber
Project Managment
Weekly meetings
Coordination
CapEx
Budget
Software - Completed and Tested
Programs
Axis X Program
Motor 1 tuning
Stop test
Brake test
Axis Y Program
Motor 2 tuning
Stop test
Main Routine
Routine run test
Chemical
Program controllers
Set up transmitters
Set control values
Test
Heater
PID loop control
Safety
E stop test
Axis Seq
Alarm
pH program
pH test
Data Log
Push to network location test
Automation Studio
Init programs
Cyclic cycles
Code commenting
Connection to CPU
Connection to drive
Motor connection test
VISU
Programs
Alarm
Instant message
viscntrl
Buttons
Start
Home
Run Job
Ultrasonic 1-3 test
Indicators
Chem 1-5
Temp
Basket position
Operator Inputs
Job Number
Service Date
Screens
Run
Alarm
Log
Main
Alarm History
pH pump flush
Function test
Network Connection
Establish network connection
Connect remotely over wifi
Push data to network test
Part Washer
Mechanica
l
Plumbing
Sanitary line run
Water hose for fill location
Bucket for oil drip
Hook up to PW
Air line connection
Fitting size?
Electrical
230 V connection
Other
Order Wash Solution
Test
Passivation Machine
Electrical
Hardware Wired
Ultrasonic 1-3
E Stop 1
E Stop 2
PLC
Buttons
CPU
I/O
Motor drive
Safety SSR
SSR 1-6
Power Supplies
HMI PS
PS 24
Motor PS
Sensors
Chem 1-5
Thermocouple
Prox
pH
Heater 1
Heater 2
Ultrasonic generators 1-3
Dispose pump
Labeling
Wiring and Routing
Ethernet Cable
HMI conduit
Sensor conduit run
Hole seals for motor cables
Motor 1
Motor 2
Enclosure
Place in location
Attach Dinrail
Wire power
Mount internal comps
Zip tie wire routings
Light power source
Successful power on
Mechanical
Plumbing
All lines plumbed
Check for leaks
Install pump
Test pump
Plumb to sanitary line
Catch tank
Passivation Line
Put sheet metal panels back on
Put sheet metal shelves back together
Ultrasonic covers
Check tank lids
Fix dented sheet metal
Order tank lids
Mounts and Fixtures
Make hard stop for motors
Basket arm
Basket arm test
Basket pick up location marked
Motor mounts
Chem sensors installed
Enclosure holes
Heaters Installed
Front motor belt cover :
Motor Assembly
Motor assembly
Cable carrier
Belts
Shaft components
Motor Test Mechanical
Install Components
Sensors
Heaters
Ultrasonic
Prox sensor
HMI stand
Other
Machine location
Documentation
Standard work
Process Flow
Operator training
Mechanical drawings
Electrical drawings
Plumbing drawings
Final doc review
Eye Wash
Mechanical
Plumbing
hard plumbed to sanitary line
Incoming water line
Mounting
Floor mounting
Barrier
Location
Test