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Interior Design (Components (Instrument Panel IP (Air Vents & air…

- - - - Technologies
        
        LED
        
        OLED
        
        Analog
      - Center Stack / CID (Center Information Display)
      - I_Cluster
  - - - Carrier
      - Inner & Outer Lid
      - Gear System
    - - Bezel
      - Carrier
    - - Trolley Duct
      - Inlet
      - Outlet
      - Side Curtain
    - - Carrier
      - Bezel
      - Trim
    - - Carrier
      - Deformation Elements
  - - - HPDC
        
        Advantages
        
        Fixation HUD
      - Welding
        
        composite construction
    - - Support
        
        IP Panels Assembly
        
        Footwel panel
        
        Function Carriers
        
        Glove Box
        
        HUD
        
        HVAC
      - link to
        
        Car Body
        
        Front Wall
        
        Side Walls
        
        Tunnel
  - - - Seams
        
        Band seam
- - - - Fluid Flow
        
        Airvent flow density
      - Mechanical
        
        Stiffness
        
        Stability
    - - Glue Contact Surface width
        
        2mm
  - - - 1mm
      - 3mm
    - - Radii
        
        2,5mm
        
        1mm
        
        5mm
- - - - Fixed Joints
        
        Fixation Techniques
        
        material closure (long term)
        
        Welding
        
        Welding Aspects
        
        Design Aspects
        
        6 more items...
        
        Jointing Components
        
        2 more items...
        
        Materials
        
        1 more item...
        
        Technologies
        
        ultrasonic-welding
        
        WIG
        
        MSG
        
        2 more items...
        
        Advantages
        
        Disadvantages
        
        poor tolerances
        
        Bonding
        
        form closure (short term)
        
        Cliping
        
        Omega Clip
        
        one-sided
        
        two-sided
        
        Casing In
        
        casing geometry
        
        holding geometry
        
        Snap-fitting
        
        hook - snapping geometry
        
        holding geometry
        
        force closure
        
        Threading + Screwing
        
        Screw Nut
        
        Easy-Boss + Retainer
        
        Alpha-Clip + Retainer
        
        Vitol-Element (tolerance compensation)
        
        Standard Nut Types
        
        Screw Boss
        
        Clearence Holes
        
        Screws
        
        Standard Unified Threads
        
        3 more items...
        
        Screw types
        
        3 more items...
        
        Bolts
        
        Mixed Techniques
        
        C-Clip
        
        Welded Nuts
      - Kinematic Connections
    - - IP
        
        Body-Shell ◄ CCB ◄ IP Carriers ◄ Function Carriers ◄ Function Devices ◄ Covers / Bezels
  - - - Materials
        
        Magnesium
        
        Cast Iron
    - - Special Conditioning
        
        Graining
      - General Rules
        
        min. thickness :heavy_minus_sign: 0,8mm
        
        min. rip root-thickness :heavy_minus_sign: 1,2mm
        
        min. draft angle at touch-up area :heavy_minus_sign: 7°
        
        min. gap static :heavy_minus_sign: 1mm
        
        min. gap kinematic :heavy_minus_sign: 3mm
        
        min. radius A Surfaces :heavy_minus_sign: 5mm
        
        min. draft angle :heavy_minus_sign: 1°
    - - Tooling Directions / sufficient drafting
      - Undercuts / Sliders
      - Parting Line
      - Ejection surfaces
  - - - Vacuum Leathering
        
        Vacuum Access Conic Cutouts
        
        r=0,4 mm/ R=1mm / d_H=55mm / d_V=35mm
        
        in tooling direction (molded parts)
      - Flush / Foaming
        
        Carrier manufacturing specific design
        
        Run Off = 15-20mm
        
        Foaming process
        
        Vacuum Groove
        
        Isolation
        
        Inflatable seal
        
        Diameter = 14mm
        
        preferable r_min = 17,5 / R=25 (frimo)
        
        minimum radius = 12,5 (frimo)
        
        Delta Bead
        
        Skin manufacturing design
        
        Seal + Vacuum Groove + Cleaence >> Run Off = 35mm
- - - - visible surface
    - - contains mounting-features
      - Offset from A Surface
      - plus Trimming Surface
        
        can be part of a gap between part and environment surface
        
        X Gap
        
        triming surf ace is part of gap : and offset from environment
        
        Z Gap
        
        trimming surf ace is not part of gap : offset from part A Surface
- - - - Fabrication Method
      - Used Materials
      - Environment
      - Assembly Methods
    - - Time Table
    - - Time (working hours €/h)
      - Total (€/project)
  - - - Calculation
      - Proposals
    - - CAD
        
        Surface Design
        
        SolidDesign
        
        Sheet-Metal Design
      - Factors
        
        relevant for Fixation
        
        Tolerances: Fabrication<->Gaps
        
        relevant for Shape
        
        Stress
        
        Fabrication Methods
    - - Monitoring
        
        Time Table
        
        Task-tracker
        
        Checklist
        
        LOP