Please enable JavaScript.
Coggle requires JavaScript to display documents.
WHY CANNOT ACHIEVE TOBACCO OUTPUT 2017 TARGET (MAN (Staff over reject…
WHY CANNOT ACHIEVE TOBACCO OUTPUT 2017 TARGET
MAN
Machine operate with 1 technician
Partner do not come to work
Partner MC
Due to back pain
Heavy workload
Too many manual work
Partner absent
No mood to work
Demoralise
Low salary increment
Partner less skill and technical knowledge
Partner newly joined
Replacing previous partner who left
#
Previous partner got better offer from other workplace
#
Staff over reject mainly from process reject
Staff not sure the level of acceptance
Staff do not aware the actual spec of the customer
Staff was not being shared of the actual spec by QC
No session from time to time on the update from customer of the spec requirement
No clear indication on the current status of staff awareness towards customer spec
Staff have no confident to release the roll
#
Staff taking long time to troubleshoot
Staff doing trial and error
Staff not sure what is the actual corrective action
Staff having less technical knowledge and skil
l
MACHINE
Machine always having breakdown
Motor suddenly stopped
Motor became weak
Machine always need to be stopped
Staff need to adjust the edge trim
Edge trim break
#
Staff need to adjust the contact roll
To reduce M3 reject
ITMD material having M3
During winding at primary slitter, staff do not monitor the winding quality
Lack of awareness on the importance of itmd quality produced
Staff need to change chuck
Contact roll vibrating during running
Hole of the arm contact roll has worn out
Staff need to change chuck
The chuck 'gelong' during running
Between the 3 sliders of the chuck not in same position
The replacement piece between the slider and cam follower already worn out
MATERIAL
High M3 reject
#
Machine always stopped
Frequent film break
Side wall 'luka'
Arm chuck clashes with itmd side wall
Ineffective unload of the arm chuck from itmd
METHOD
Low throughput
Less machine running time
Inefficient of load and unload
Too long of load and unload
#