Loss of Money
Use reliable source and keep multiple sources of electricity which can be used in the case of a failure
Regular maintenance of the equipment and failure effect analysis, making the system reliable
Use pressure sensors to determine the pressure drop and plugged heat exchanger. Perform regular cleaning of the heat exchanger
Operate plant in safe limits and prevent any release of chemicals in the environment
Implement safe work procedures and workers should wear proper PPE
React immediately to the problems to minimize the plant shut down
Restructure of the Company resulting in layoffs
Decrease in the supply of the product in the market resulting in the increase of price
Loss of jobs for the workers and economic impact in the community
Loss of investment for the company
Decrease in the profits
Causing the company to go bankrupt
Shut down of the facility if the profit is not enough
Improve the supply chain system to minimize this issue
Form labour unions, and pay them enough to reduce these causes
Install leak detectors, operate plant within safe limits to prevent any leaks
Electricity outage causing the plant to trip
Equipment failure, resulting in maintenance costs and loss of production
Heat exchangers tube plugged, decreasing the production rate
Loss of production due to unexpected plant shutdown
Labour strikes,
Leaks in the system causing loss of product
Workplace injuries
Delay in the raw material supply cause stoppage in the production
Government fines and charges due to chemical release in the environment