G5-Industry 4.0 in the Volkswagen Group (Disadvantages of industry4.0 : (…
G5-Industry 4.0 in the Volkswagen Group
Volkswagen PRODUCTION TODAY
APPLY INDUSTRY 4.0
IN TOOL MAKING
employees and robots will work increasingly hand-in-hand
new security sensors robots
BIG DATA MONITOR
absorbing and analysing information
from thousands of vehicles at once
That used Industry 4.0
Industrial 4.0 Mechatronics and Systems Engineering
Develop a cross-industry Industry 4.0 suite
Manufacturers at Western Germany North Rhine-Westfalen
Local research institutes and universities
Smart technology system research and development center
(2014) GE, Cisco and other international companys
Industrial Internet Consortium; IIC
Seven different oriented solutions
Into Industry 4.0 scale (Three categories)
M2B Intra-Factory/Enterprise Optimization
B2B Value Chain Integration
P2P Value Network Creation
Cooperative partner(Asia area)
Integrated robot arm and 3D vision module system
Internet of Things (Machine to Machine)
Machine Vision (3D module)
E-commerce logistics and service providers
Disadvantages of industry4.0 :
Skills and education of workers working on industry 4.0 based processes need to improved.
There are redundant workers in corporate IT department and hence adoption of industry 4.0 is a major threat for these IT staff.
There will be general reluctance to change to industry 4.0 by company stakeholders.
It requires to educate staff to adopt this 4th industrial revolution. This requires considerable time as well as efforts across the industries.
Reliability and stability are required for M2M (Machine to Machine) communication. This demands very short and stable latency timings in the system.
was publicly introduced in 2011
by a group of representatives from different fields
refers to the developmental process in Management of manufacturing and chainproduction
Advantages of Industry 4.0
Customization: creating a flexible market that is customer-oriented which meet the population's needs fast and smoothly
Pushing Research: in various fields such as IT security & have its effect on the education particular.
Optimazation: able to self-optimize production which leads to a zero down time in production
How industry4.0 affects the future workforce:
new kinds of labors needed
more mechanical engineers needed
Self-Driving Logistics Vehicles
One of the most important focuses of optimization is transportation. Engineers
use linear programming methods (such as the Transportation Model) to utilize the use of transportation.
more robot experts needed
This means that workers who assist in production (such as packaging) will be
laid off and be replaced with smart devices
the demand for such workers will drop
and will be replaced with “robot coordinators”.
more big data analysis needed
Big-Data- Driven Quality Control
quality control aims at reducing the inevitable variation
Comparison of Industry 4.0 and the previous industrial process
second half of the 19th century to the early 20th century
(Intelligente Technische Syste me OstWestfalenLippe)