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Industry 4.0 in the Volkswagen Group (Volkswagen System World (From…
Industry 4.0 in the Volkswagen Group
Industry 4.0
Originally named "Industry 4.0", is advertised as the fourth revolution in the industry, hoping to build a smart factory
The development team
Mobile Computing, Social Networking, Internet of Things, Big Data, Analytics and Optimization
https://youtu.be/AyWtIwwEgS0
Benz advanced robot
Link title
the robot help us around 8% of work
it will be abt 25 % in 10 years
by 2025
20% more output
20% more growth
20% more produtive
we hit the limit in industry 3.0
4.0 is underway, in process
we made factory offshore
to decrease the labor cost
labor cost is no longer cheap
Brasil=France
China=US in 2018
made the factory even bigger
new format of manufacturing
to East to East, West to West
bringing the manufacture home
from previous East to West, West to East
GDP growth declined in the last 50 years
at 0:26 in the movie
big revolution in manufacture happened every 50-60 years
mass production started at the beginning of 20th century
first automation wave was started around 1970's
steam engine was founded in mid 19th century
Internet of Things
Informations pinpoint by IOT platforms
Detect patterns
Make recommendations
Detect possible problems before they occur
Connecting device with an on and off switch to the Internet
Provides common language for devices and apps to communicate
Integrates data and applies analytics to share the most valuable data with app that address industry specific
Example
Car breaks down, check engine light come on
Light monitors the pressure in the break line
The diagnostic bus gather data from sensors and passes to a gateway
Integrates and sorts data from sensors and transmits to manufactures platform
The platform triggers an alert in the car
Asset Management System on platform
Correct replacement part will be ordered and sent to the dealership so it is always ready for repairment
Ensure the car will be covered under warranty
Coupon for the service
Directions to the nearest certified dealer
Offer potential appointment time to service the car
customize
customer feeling
FORD & Chevrolet
Henry Ford (1863-1947) documented that he made the “any color so long as it is black” comment during a meeting in 1909
Volkswagen:
Each car become a unique and individual object
Industry revolution
Industry 2.0
electricity power ,and mass production.
Industry 3.0
production automation through the use of electronic and IT systems
Industry 1.0
mechanical production facilities with help of water and steam power.
Industry 4.0
Digitalization, human-robot cooperation, and big data monitor
Volkswagen System World
Paint Shop
Receive information from the system world
Sequencing Storage
Cars are placed in an optimal order for assembly
Information is transmitted to suppliers and pre-assembly as to which part is required when and where
Body Construction
Given an RFID tag which cant track it by radio frequency
Establish which car belongs to which customer order
Assembly
The finished car emerges
Press Shop
Process blanks for body work
State-of-the-art technology
Development and innovation never stop
Industry 4.0 appears
From suppliers
Cars are now manufactured to order
Data makes its way from the customer order to Volkswagen System world
From Volkswagen System World to individual section of production
