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PROCESS CONTROL AT POLAROID (QUALITY & PROCESS CONTROL ISSUES (125…
PROCESS CONTROL AT POLAROID
PROJECT GREENLIGHT
Goal
Reduce quality monitoring costs
maintaining / improving product quality
Implementation
Standar equpment setting
shut down setting
maintenance procedures
Problems
changing R2 employee old mindset
changing process control
No trust between units
Result
Quality control
Defect rate up from 1% to 10%
Operators
defect rate down from 1% to 0,5%
QUALITY & PROCESS CONTROL ISSUES
125 Inspectors (too many n not effective)
Large population of products (wasted)
Quality of products did not improve
Reduce sampling
Sampling process was imprecise & inaccurate
PRODUCT
Peel-apart Film
Integral Film
Polaroid camera
SITE
R1
Manufactured peel-apart film
R3
Administrative office
R2
Manufactured integral film
Assembly operation
Pods
Plastic cartridges
Sheet metal springs
Plastic end caps internally
Negative film
Reagent
Battries
Plastic receiving sheets
R4
Produced batteries for the integral film packs
By Nurul Karina Utami 29117026