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Design for Manufacture (Vendor capability assessment (Cpk, Cmk, Ppk, First…
Design for Manufacture
Impact of high defect rate
Vendor inspects and tests their defects
Do not knowingly ship a non-conforming product
Product has latent defects
Critical to quality feature
Leading edge, high quality or complex design
Design feature meets manufacturing process that is not in control, will most likely cause a defect
Identifying critical design features (risk assessment of everything that could go wrong)
FMEA: Failure mode effects analysis
PFMEA: Process failure mode effects analysis
Need good inter-company technical liaison
Vendor capability assessment
Cpk
Cmk
Ppk
First time inspection and test yields
First time yield at final test
Evidence of statistical process control
The barriers
Not funded, no time, can't see benefit
Remediate (remedy)
Parachute effect