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MATERIAL REQUIREMENT (The challenge in MRP system (unrealistic lead time,…
MATERIAL REQUIREMENT
MRP-material requirement planning (MRP) is a production planning and inventory control system. An MRP integrates data from production schedules with that from inventory and the bills of materials (BOM) to calculate the purchasing and shipping schedules for the parts or components required to build the products.
Objective of MRP
second primary objective is not only to maintain minimum inventory but also ensure right quantity of material is available at the right time to produce the quantity of finals products.
another primary objective is to ensure planning of all manufacturing processes , this scheduling of different job works as to minimize or remove any kind of idle time for machine and workers
primary objective is to ensure that material and component are available for production, and final products are ready for dispatch
the term of inventory, capacity and priority
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Inventory-order the right part, order the right quantity and order at the right time
capacity-plan for a complete load, plan for an accurate load and plan for an adequate time to view future load
The type of MRP system
first MRP-They use main frame computer to explode information from a bill of material, finished product into purchasing and production** plan for components and production personnel
the MRP II- Iincoperated marketing, finance, accounting, engineering ang human resources into the planning process**
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