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Temperature/Pressure (Higher Temperature (Recommendations (Auxiliary…
Temperature/Pressure
Higher Temperature
Consequence
Pressure Build-up
Risk of explosion and fire
Relase of toxic/flammable material
Recommendations
Auxiliary cooling system
High Temperature Alarm
High Temperature interlock
Ensure workers have the correct training/ use checklists
Inspect cooling system regularly
Cause
Cooling system fails
Blockage in cooling system
Cooling system was not turned on
Heating system is not turned off
Lower Temperature
Consequence
No final products made
Financial loss
Recommendations
Ensuring workers competency
Low temperature alarm
Temperature gauge
Cause
Heating System not turned on
Blockage in heating system
Flow of coolant fluid is too high
Higher Pressure
Consequence
Risk of explosion and fire
Pressure Build-up
Relase of toxic/flammable material
Build up of material at inlets or outlets
Vaporization of material
Recommendations
Ensure competency of workers
Regularly inspect cooling system
Install a pressure gauge
High Pressure alarm
High pressure interlock
Cause
Heating system left on
Blockage in cooling system
Too much feedstocks have been added
Lower Pressure
Consequence
Vapourisation of material
Loss of products
Financial loss
Release of flammable/toxic materails
Recommendations
Regular inspection of the valve/pump
Install a Pressure gauge
Interlock ensuring the relief valve is closed
Cause
Leakage
Valve or pump failure
Relief valve open