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Material Requirement Planning (MRP) (Objectives (Maintain the lowest…
Material Requirement Planning (MRP)
MRP?
:red_cross: It concern in production scheduling and inventory control in the same material system.
:red_cross: To ensure the availability each of product is enough to deliver to the customer.
Objectives
Maintain the lowest possible level of inventory
Ensure the availability of materials components and products for planned production and for customer delivery
Plan activities such manufacturing, delivery schedules and purchasing
Priority?
Order with the right due date
Keep the due date valid
Capacity
An accurate load
An adequate time to view future load
Plan for a complete load
Challenges
MRP applied in horizon basis
MPS - MRP -Produce updated
Planned order (Small changes in MPS can cause large changes in the planned order
Uncertainty of quantity demanded, quantity supplied, timing of demand and timing of supplies
MRP Systems
Bill of Materials (BOM)
Inventory Status Records
Master Production Schedule
Inventory?
The right quantity
At the right time
Order the right part