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Production Inefficiency for DMAIC Approach (Control (Determine Process…
Production Inefficiency for DMAIC Approach
Define
Identify Champion, Process Owner & Team
Define Resources
Define Customer Requirements (Critical To Quality (CTQ))
Evaluate Key Organizational Support
Develop Problem Statement, Goals & Benefits
Develop Project Plan & Milestone
Define Project goals & Customers (Internal/External) Deliverables
Develop High Level Process Map
Measure
Define Defect, Opportunity, Unit & Metrics
Detailed Process Map of Appropriate Areas
Measure Process To Determine Current Performance, Quantify The Problem
Develop Data Collection Plan
Validate the Measurement System
Collect The Data
Begin Developing Y=f(x) relationship
Determine Process capability & sigma baseline
Root Cause
Identify value/non value Added Process
Identify Source of Variations
Define Performance Objectives
Determine Root Cause
Analyze & Determine Root Cause of Defects
Improve
Assess Failure Modes of Potential Solutions
Validate Potential Improvements by Pilot Studies
Define Operating Tolerances of Potential Systems
Correct/Re evaluate Potential Solutions
Develop Potential Solutions
Perform Design of Experiments
Improve the Process by Eliminating Defects
Control
Determine Process Quality
Develop Transfer Plan, Handoff to Process Owner
Implement Statistical Process Control
Verify Benefits, Cost Saving/Avoidance, Profit Growth
Develop Standards & Procedures
Close Project, Finalize Documentation
Define & Validate monitoring & Control System
Communicate to Business
Control Future Process Performance