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FOC FInish Goods Dead Stock (Task Assignment (White : State (Pan), Yellow:…
FOC FInish Goods Dead Stock
Task Assignment
White : State
Pan
Yellow: Positive
Betty
Black: Negative
Wu Kai, Eric, Allen
Red: Intuitive
Gu Jiayun
Blue: Conclusion
Seraph
Green: Creativity
Diandian
Reasons for dead stock
Over production
Over input
Productivity unstable for different prodcuts
Point of views
Green
Could sell the dead stock at a lower price
Put the problem to relevant stakeholder
Yellow
Could reduce unnecessary waste and increase the return of products
Could analyze the weight of 'Over Input' and 'Producticity' that caused the over production
Could analyze the producticity for each kind of product by 'Learn KATA'
Black
'Over prodcution' is a kind of waste
Wheather take the dead stock as employee's KPI
The life cycle is too long to solve the whole problem
Should not put it as an excuse because the problem is hard to solve
Red
Cause production waste and property loss
For the production department, they could not produce accurately. So they produce more products to fullfill the requirements.
Define the responsibility, let the 'Production department' take the overproduction products, accurate the fluctuating of production.
Create a reward rule to sell the overproduction prodcuts.
Try best to do semi finished product by exterior manufacture
Blue
Sales could handle the overproduction products
necessity
Quantify the overproduction with KPI and link to salary
Stakeholders should face the problems directly
The reason of overproduction should be analyzing , problems need to be solved
Could form a standard process to control
Analyze the problem from different angle and depth
Waste caused by dead lock could be improved, but cannot avoid
Treatments
Throw away