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Print Set-Up Waste Project (Identify All Variables (Sleeves (Age /…
Print Set-Up Waste Project
Identify All Variables
Sleeves
Age / Replacement process
Cross hair accuracy
No. of uses
Mileage
Eltromat
Register
Bridges
Locking pins
Sight line accuracy
Aniloxs
Cleanliness
Correct to spec
Blades
Quality
Time in machine
Cleanliness
Ink
Viscosity
Manual?
Standard timing
Auto?
Zahn cup calibration
Colour
QC'd?
Draw down to what?
Delta reading
Spec tolerance
Uniformity between batches
Pressures/Impression
Recorded for job?
Standards?
Spec
master Sample
Anilox changes
Last run sample
master Standard
Operator
Working practices
Information
Set KPI's
Avg set up waste?
Rms per colour?
Register
Impression
Colour
Identify Waste
Where?
Unit (by no.)
Stack
How much?
RMS
Why?
Register
Impression
Visco
Colour
Process
Spot
When?
1st pull
Subsequent pull
How>
No first runs
Only first design in family
Manual recording method?
Breakdown of waste
No. of colours
RMS per issue and where generated
Other notes for non standard issues
How to make easy
If same cylinder
Control Variables
Measure Impact
Define parameters
Create Standards
Reduce Variability