Manufacturing Processes for Polymer Components

Transfer Moulding

Blow Moulding

Extrusion

Thermoforming

Rotational Moulding

Calendaring

Injection Moulding

Used for Thermosets

Used to make bottles and containers

Shapes thermoplastics

A polymer tube is lowered into a mould, & air, forces the tube to shape the mould

Extruded to take shape of the die

Only suitable for Thermosoftening material

Tubing for bicycle cables

Polymer granules are melted and molten material forced into the die

Heated thermoplastic sheets are placed over dies to produce the required shape

Thermoplastic containers

A thermoplastic is poured into a cavity between two rollers & the plastic is squeezed through the rollers

Tiles, films and curtains

The molten plastic is poured into a mould & centrifugal forces throw the polymer to the walls of the mould, forming a hollow article

Molten polymer is injected into a cavity in the shape of the finished article and when solidifies, is ejected and procedure starts again

parts of bikes and cars